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Output Flange: Installation

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the PTU rear output shaft flange to engage the spline as previously marked. Install the PTU rear output shaft flange.
  2. CAUTION: Do not overtighten the pinion nut. Refer to the rotational torque previously recorded with a Nm (in-lb) torque wrench. Overtightening the pinion nut will damage the collapsible spacer.
    CAUTION: If the rotational torque is less than specification, tighten the drive pinion nut in small increments until it is within specification. Do not tighten the drive pinion nut more than 3 Nm (27 lb-in) or the collapsible spacer will be damaged. If the rotation torque is higher than specification, the collapsible spacer has been compressed too far and a new collapsible spacer must be installed.
    Fig 1: Locating Special Tool And Pinion Nut On Flange
    G04621140Courtesy of FORD MOTOR CO.
  3. Using the special tool, install the pinion nut.
  4. Install the driveshaft. For additional information, refer to DRIVESHAFT .