Technical Service Bulletins
- A/C Compressor
- Climate Control - A/C Service Tech Tips (02-20-8)
- Identification Of Non-Ford Approved Refrigerants (99-19-6)
- A/C Refrigerant Oil Refill Capacity Chart (97-15-5)
- Air Conditioning - O-Ring Availability/Applications (96-20-7)
- New Thicker O-Rings For Spring Lock Fittings (96-20-8)
- A/C System Service - List Of Bulletins To Reference (96-15-6)
- R-134A Tracer Dye Installed In The A/C System - Tip (95-21-4)
- Ford Approved Flushing Procedures For A/C System (95-8-1)
- Whistle Noise When Operating A/C-Heater System (95-11-6)
- Release Of R-134A Fluorescent Tracer Dye (94-26-6)
- A/C - Little/No Cooling - Excessive Clutch Air Gap (94-23-9)
- Refrigerant Oil Visible At Spring Lock Couplers (94-20-6)
- Accessories Control Systems
- Accessory Drive Belts
- Air Bag, SRS
- Anti-Lock Brakes
- Anti-Theft Systems
- Automatic Trans
- MERCON ATF Is Being Replaced By MERCON V ATF As A Service Fluid (06-14-4)
- New Transmission Cooler Flusher - Service Tips (03-14-8)
- Cd4E - Harsh/Delayed Shifts After Transaxle Or TSS Replacement (02-2-4)
- Cd4E - No Forward Engagement - Forward Clutch CYLIND (00-18-2)
- MTX-75 - New Transaxle Fluid (00-1-9)
- Cd4E - Fluid Seeping From Vent Not Main Control (99-24-9)
- Transmission Flush/Fill Tool Available From Rotunda (99-15-2)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- 2.0L Cd4E - Clearance Between SUBFRAME & Transaxle (98-23-11)
- Transmission Fluid Usage Chart (98-8-8)
- Harsh Shift &/Or Engagement - DTC 628 Or P0741 (97-4-6)
- Cd4E Transaxle - Right Hand Differential Seal Leak (97-9-11)
- Cd4E - Harsh Shift/Engagement - Codes 628 Or P0741 (96-26-14)
- Torque Converter Replacement - Cooling SYS. Cleaning (96-26-12)
- Torque Converter Leak Test Procedure - New Tool (96-24-9)
- Cd4E - High Impedance TCC Solenoids (96-14-11)
- Cd4E - Service Units - Low Transmission Fluid (96-4-10)
- Cd4E - Whistle Noise At Operating Temperature (96-8-8)
- Cd4E Fluid Leak At Transaxle Oil Cooler Lines (96-7-9)
- Cd4E - Alignment Tabs On Transaxle Chain Cover Pan (96-6-6)
- Cd4E - Speedometer Inoperative - DTC 452 In Memory (95-3-7)
- New Rotunda Fluid Changer - Service Tip (95-16-10)
- Cd4E - No Forward Engagement And/Or No 3RD Gear (95-15-8)
- 2.0L ZETEC & 2.5 DURATEC Powertrain Removal Tip (95-7-6)
- Cd4E - Incorrect TSS Sensor Mounting On Pump Body (95-6-11)
- Cd4E Transaxle: Coast Clutch Piston Seal Service Tip (95-2-7)
- Cd4E Transaxle - Main Control Replacement Procedure (94-26-8)
- Cd4E Transaxle Fluid Leak From Pump Body Seal (94-22-8)
- Cd4E Transaxle New Servo Cover Installation (94-20-10)
- Cd4E Forward Clutch Circuit Filter Service Tip (94-16-14)
- Cd4E Service Procedure For Orange Tagged Trans (94-14-7)
- Cd4E Transaxle Description Of Features & Components (94-12-9)
- Auxiliary Emission Control Systems
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L - Mil Lit/DTC P0131, P0135, P0171, P1130, P1131 (98-18-1)
- 2.5L - Mil Illuminated/DTC P0133 & P0153 (98-17-14)
- Delta Pressure Feedback EGR - Diagnostic Tips (97-22-1)
- Hard/No Start Or Stall In Temps. Below 0 Degrees F (97-8-4)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 2.0L - Buzzing From Electronic Vacuum Regulator (96-12-4)
- 2.5L - Hole Worn In PCV Tube By Water Pump Pulley (96-10-5)
- Throttle Position Sensor Function & Diagnostic Tips (94-26-4)
- 2.0L W/Cd4E - Stall/Rough Idle After 8 Hour Soak (98-7-4)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Blowers, Superchargers & Turbochargers
- Body Interior
- A/C Musty & Mildew Type Odors - New A/C DISODORIZER (98-2-7)
- 2.0L - Temp. Gauge Reads High Within Normal Range (98-21-3)
- Charging System Lamp Lit/Battery Discharged (98-9-10)
- Service Parts Return Of Obsolete A/C Pressure Switch (97-19-12)
- A/C & Heater Air Blows From Defroster Ducts Only (97-15-4)
- Electrical Diode Identification And Replacements (96-24-6)
- Cd4E - Speedometer Inoperative - DTC 452 In Memory (95-3-7)
- Speedometer Needle Waver Or Noise (95-7-4)
- Brakes Control Systems
- Charging Systems
- Cooling System (Mechanical)
- Ford Motor Company Position On Engine Coolant Made From Propylene Glycol (96-16-4)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L - Coolant Loss - Block Heater Detachment (98-8-6)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- Engine Cooling Fan - Module Component Service Info. (97-10-4)
- 2.5L - Water Pump Squealing At 650-700 Rpm (96-14-7)
- Use Of Recycled Engine Coolant - Service Tip (95-18-2)
- 2.0L ZETEC Engine - Camshaft Seal Oil Leak (95-7-5)
- Throttle Position Sensor Function & Diagnostic Tips (94-26-4)
- Cooling System - Radiator - New Manufacturing PROCES (95-2-4)
- Cruise Control Systems
- Electronic Steering
- Electronic Suspension
- Engine Control Systems
- Bi-Fuel - Intermittent Starting Or DRIVEABILITY Wire Harness Service Tips (01-8-7)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L - Mil Lit/DTC P0131, P0135, P0171, P1130, P1131 (98-18-1)
- 2.5L - Mil Illuminated/DTC P0133 & P0153 (98-17-14)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Hard/No Start Or Stall In Temps. Below 0 Degrees F (97-8-4)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 2.0L - Buzzing From Electronic Vacuum Regulator (96-12-4)
- 2.5L - Reduced Power - Throttle Plate Icing (96-1-2)
- Cd4E - Speedometer Inoperative - DTC 452 In Memory (95-3-7)
- Throttle Position Sensor Function & Diagnostic Tips (94-26-4)
- Fuel Pressure Specifications Revised - Manual Update (94-24B-1)
- 2.0L W/Cd4E - Stall/Rough Idle After 8 Hour Soak (98-7-4)
- Entertainment Systems
- Exhaust
- Exterior Body Panels
- Exterior Lights
- Frames, Subframes & Crossmembers
- Front Suspension
- Fuel System
- Bi-Fuel - Intermittent Starting Or DRIVEABILITY Wire Harness Service Tips (01-8-7)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Hard/No Start Or Stall In Temps. Below 0 Degrees F (97-8-4)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- CALIFORNIA Reformulated Gasoline - Service Tip (96-10-7)
- 2.5L - Reduced Power - Throttle Plate Icing (96-1-2)
- Fuel Pressure Specifications Revised - Manual Update (94-24B-1)
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Headlights
- HVAC Control Systems
- Climate Control - A/C Service Tech Tips (02-20-8)
- Air Conditioning - Musty And Mildew Type Odors - Service Procedure (99-19-5)
- Climate Control - Repeat Heater Core Failure (01-15-6)
- A/C Musty & Mildew Type Odors - New A/C DISODORIZER (98-2-7)
- Identification Of Non-Ford Approved Refrigerants (99-19-6)
- Blower Motor Chirp Or Squeak At Low Speeds (97-6-10)
- On-Vehicle Pressure Test Required For Warranty Claim (97-19-11)
- Water Dripping Onto Floor From Evaporator Case (97-8-9)
- A/C & Heater Air Blows From Defroster Ducts Only (97-15-4)
- A/C Refrigerant Oil Refill Capacity Chart (97-15-5)
- Air Conditioning - O-Ring Availability/Applications (96-20-7)
- New Thicker O-Rings For Spring Lock Fittings (96-20-8)
- A/C System Service - List Of Bulletins To Reference (96-15-6)
- R-134A Tracer Dye Installed In The A/C System - Tip (95-21-4)
- Ford Approved Flushing Procedures For A/C System (95-8-1)
- A/C Evaporator Core On-Vehicle Leak Test Procedure (95-13-1)
- Whistle Noise When Operating A/C-Heater System (95-11-6)
- A/C "O" Ring Removal From Spring Lock Coupling (95-2-2)
- Release Of R-134A Fluorescent Tracer Dye (94-26-6)
- A/C - Little/No Cooling - Excessive Clutch Air Gap (94-23-9)
- Refrigerant Oil Visible At Spring Lock Couplers (94-20-6)
- Identification
- Ignition Switch/Steering Lock
- Ignition System
- Infotainment
- Interior/Exterior Trim
- Replacement Speaker Has Three Mounting Holes Instead Of Four (02-20-1)
- Interior Trim - Door Trim Panel Replacement (99-8-15)
- WINDNOISE Around Side Doors (99-6-5)
- Speaker Grille Replacement Service Kit (98-8-1)
- License Plate Fasteners Brake During Removal (98-4-1)
- Carpet Fits Poorly - Pulling Out From Trim Panel (97-3-1)
- Door Glass Belt Line Molding Loose Or Falls Off (97-2-1)
- Interior/Illumination Lights
- Locking Hubs
- Lubrication System
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- Motor Oil - Sae Viscosity Grade Recommendation (99-8-16)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 2.0L ZETEC Engine - Camshaft Seal Oil Leak (95-7-5)
- Service Parts - Return Of Oil Filters (95-6-10)
- 2.0L ZETEC & 2.5L DURATEC Exchange Program (94-19-10)
- Manual Steering
- Manual Trans
- Mechanical
- Hydraulic Versus Mechanical TENSIONERS (TT001-13)
- Engine - Straightedge Procedure For Checking Cylinder Head & Block Flatness (02-21-13)
- New Gasket Remover/Cleaner Service Tips For Aluminum Heads & Blocks (02-11-4)
- Machining Of Aluminum Cylinder Heads Or Blocks - Warranty Information (02-2-3)
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- Engine Oil - Recommended Applications For Sae 5W-20 And Sae 5W-30 Motor Oils (02-1-9)
- Engine - Engine Oil System Priming Procedures - Service Tips (01-24-6)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- 2.0L - Increased Steering Effort/Bat. Light When Wet (97-11-3)
- 2.5L - Increased Steering Effort/Bat. Light When Wet (97-11-2)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Hard/No Start Or Stall In Temps. Below 0 Degrees F (97-8-4)
- Fuel Economy - Customer Expectations (99-26-9)
- 2.5L - Clattering Noise At Engine Startup (97-2-8)
- 2.5L - Hooting Noise After Deceleration To Idle (96-19-5)
- 2.5L - Water Pump Squealing At 650-700 Rpm (96-14-7)
- 2.0L - Buzzing From Electronic Vacuum Regulator (96-12-4)
- 2.5L - Reduced Power - Throttle Plate Icing (96-1-2)
- 2/0L Engine Timing Procedure - Service Tip (96-1-5)
- 2.5L/3.0L DURATEC Engine - Rear Main Seal Removal (95-25-5)
- Take-Off Judder/Harshness - Engine Insulator Leakage (95-19-6)
- 2.0L ZETEC & 2.5 DURATEC Powertrain Removal Tip (95-7-6)
- 2.0L ZETEC Engine - Camshaft Seal Oil Leak (95-7-5)
- 2.0L ZETEC & 2.5L DURATEC Exchange Program (94-19-10)
- Mechanical - Hydraulic
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Front Brakes Groan During City Driving (99-8-9)
- Brakes - Elimination Of Sanding Rotors & Drums (98-5A-11)
- Brakes - Hub-Mount Brake Rotor Machining Equipment (98-5A-5)
- Parking Brake Sticks/Binds - Does Not Release (98-5A-17)
- Silicone Brake Caliper Grease Requirement (98-5A-13)
- Wheels - Proper Lug Torque Procedures - Service Tip (98-5A-4)
- Brake & Rotor Service Tips (97-19-4)
- Brakes - Roughness Concern During Brake Application (95-6-2)
- On-Vehicle Caliper Mounted Brake Rotor Machining EQP (94-25-2)
- Guidelines For Brake Vibration Repair & Replacement (99-19-4)
- Memory Modules
- Mirrors
- Overdrive Unit
- Paint & Coatings
- Parking Brake System
- Passive Restraints
- Rear Suspension
- Restraints Control Systems
- Seats
- Solar Ventilation
- Starter
- Steering Column
- Steering Gear
- Steering Linkage
- Sun Roof/T-Top/Convertible Top
- System
- Engine - Approved Head Gasket Replacement Service Procedures (02-1-4)
- Bi-Fuel - Intermittent Starting Or DRIVEABILITY Wire Harness Service Tips (01-8-7)
- Volatility Related DRIVEABILITY Concerns Service Tip (98-26-2)
- Lean DRIVEABILITY Symptoms: MAF Sensor Contamination (98-23-10)
- 2.0L - Mil Lit/DTC P0131, P0135, P0171, P1130, P1131 (98-18-1)
- 2.5L - Mil Illuminated/DTC P0133 & P0153 (98-17-14)
- Leaks Oil - New Silicone Gasket & Sealant (98-7-4)
- Delta Pressure Feedback EGR - Diagnostic Tips (97-22-1)
- Long Crank/Stall - Sticking Idle Air Control Valve (97-9-5)
- Hard/No Start Or Stall In Temps. Below 0 Degrees F (97-8-4)
- Fuel Economy - Customer Expectations (99-26-9)
- Mass Air Flow Sensor Replacement As An Assembly (96-22-5)
- 2.5L - Hooting Noise After Deceleration To Idle (96-19-5)
- 2.0L - Buzzing From Electronic Vacuum Regulator (96-12-4)
- 2.5L - Hole Worn In PCV Tube By Water Pump Pulley (96-10-5)
- CALIFORNIA Reformulated Gasoline - Service Tip (96-10-7)
- 2.5L - Reduced Power - Throttle Plate Icing (96-1-2)
- Cd4E - Speedometer Inoperative - DTC 452 In Memory (95-3-7)
- 2.0L ZETEC Engine - Camshaft Seal Oil Leak (95-7-5)
- Throttle Position Sensor Function & Diagnostic Tips (94-26-4)
- Fuel Pressure Specifications Revised - Manual Update (94-24B-1)
- 2.0L W/Cd4E - Stall/Rough Idle After 8 Hour Soak (98-7-4)
- Exhaust System Noise - Loose Muffler/Catalyst Shield (98-6-4)
- Transmission Control Systems
- Inadvertent Disabling Of Brake Shift Interlock (99-13-9)
- Cd4E - Harsh/Delayed Shifts After Transaxle Or TSS Replacement (02-2-4)
- 2.0L Cd4E - Harsh Shift Felt On Heavy Accelerations (99-20-1)
- Harsh Shift &/Or Engagement - DTC 628 Or P0741 (97-4-6)
- Cd4E - Harsh Shift/Engagement - Codes 628 Or P0741 (96-26-14)
- Cd4E - High Impedance TCC Solenoids (96-14-11)
- Cd4E - Speedometer Inoperative - DTC 452 In Memory (95-3-7)
- Cd4E - Incorrect TSS Sensor Mounting On Pump Body (95-6-11)
- Vacuum Pumps/Lines/Tanks/Water Trap
- Warning Systems
- Wheels & Tire System
- Window Motors & Regulators
- Water Leaks - Windshield Sealing - Service Tip (99-2-3)
- Noise/Vibration/Harshness Diagnostic Procedure (99-11-1)
- Door Glass Belt Line Molding Loose Or Falls Off (97-2-1)
- Windshield And Interior Glass - Fog/Film (96-22-1)
- Urethane Mounted Glass Material Usage Procedure (95-12-1)
- Rear View Mirror Detaches From Windshield (94-17-2)
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)