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Installation (3.8L SC)

  1. Install Teflon tape (ESE-M4G 168-B) to circumference of sealing surfaces of outlet tube. Keep tape close to inner diameter, and overlap ends by 1/4" (6 mm). DO NOT stretch tape during installation, or a leak at sealing surface may develop.
  2. Install outlet tube underneath power steering pump bracket assembly. See Figure. Install power steering bracket and stud retaining nut. Tighten nut to specification. See TORQUE SPECIFICATIONS TABLE (V6).
    CAUTION: Carefully install outlet tube to avoid damaging sealing surfaces.
  3. Remove bolt installed in step 5) during removal. Install power steering pump bracket-to-cylinder head bolts, and tighten to specification.
  4. Install power steering pump bracket brace-to-water pump retaining studs. Tighten nuts to specification. Install outlet tube on lower stud on alternator/power steering pump bracket. Install push-on nut to hold outlet tube on pump bracket. Ensure outlet tube is free to move for alignment of sealing surfaces.
  5. Position outlet tube clamping connector over intake elbow assembly studs. Install and tighten nuts evenly to specification. See TORQUE SPECIFICATIONS TABLE (V6). Ensure clamping connectors on outlet tube-to-intake elbow are parallel to intake elbow surface. Install nut on stud of alternator/power steering pump bracket and tighten nut to specification.
  6. Install outlet tube-to-cylinder block support bracket. Tighten bolt to specification. Tighten support bracket-to-front of cylinder block retaining nut and bolt to specification.
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