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Side Terminal Models: Disassembly

  1. Mark housings and stator for reassembly. Remove through bolts and separate housing with rotor from rear housing and stator. Do not separate rear housing from stator. Remove drive pulley nut, lock washer, pulley, fan and spacer from rotor shaft. See Figure .
  2. Remove rotor from front housing. Remove 3 screws holding front bearing to housing. If bearing is dry or damaged, support housing near bearing boss and press bearing from housing. Unsolder stator leads from rectifier assembly with 100-watt soldering iron.
  3. Remove stator from rear housing. Unsolder brush holder from rectifier. Remove capacitor lead-to-rectifier screw. Remove 4 rectifier screws from rear housing. Remove 2 terminal nuts and insulator from outside of housing. Remove rectifier assembly from housing.
  4. Remove brush holder, brushes and 2 rectifier insulators from bosses in housing. Clean sealing compound from rear housing and brush holder. Remove capacitor from rear housing. If necessary to replace rear bearing, support rear housing near bearing boss and press bearing out of housing from inside.
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