Starters - NIPPONDENSO Direct Drive: Overhaul: Disassembly

Disconnect field coil wire from starter solenoid main terminal and remove the two solenoid attaching bolts. Remove solenoid by moving it up and down to unhook unit from drive lever.
Remove bearing cover and pull out armature shaft lock plate, washer, seal and spring.
Remove through bolts, commutator end frame, brush holder and yoke.
Remove drive lever set bolt, rubber piece, plate, armature and drive lever from housing.
Remove pinion stop collar from armature shaft end, and remove starter clutch.

STARTER PERFORMANCE SPECIFICATIONS

Model

No Load Test ⁽¹⁾

Lock Test

Amps.

RPM

Amps.

Volts

Torque

D37Z-A

below 50

5000+

.....

+2970

below 50

5000+

below 470

7.7

over 9.4 ft. lbs.

4210

below 50

5000+

below 470

7.7

over 9.4 ft. lbs.

4720

below 50

5000+

below 600

7.0

over 13.0 ft. lbs.

4120

below 50

5000+

below 550

7.0

over 10.0 ft. lbs.

60041

below 50

5000+

.....

60061

below 50

5000+

.....

33020

below 50

5000+

.....

36050

below 50

5000+

.....

⁽¹⁾	At 11 volts on Subaru and Courier; 11.5 volts on Toyota.