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Water Pump

CAUTION:

Do not rotate the crankshaft using the damper bolt. The bolt has left-hand threads and can be inadvertently loosened resulting in loss of camshaft timing. Only rotate the damper itself in a clockwise direction (as viewed from the front).

REMOVAL 

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
  3. Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  4. Remove the both front wheelhouse splash shields. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  5. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  6. Drain the cooling system. Refer to STANDARD PROCEDURE .
    GC0207981Courtesy of CHRYSLER GROUP, LLC
  7. Release the retainer (1a) and position the hose (1b) aside.
    GC0207980Courtesy of CHRYSLER GROUP, LLC
  8. Release the retainer (1a) and position the hose (1b) aside.
    GC0188820Courtesy of CHRYSLER GROUP, LLC
  9. Remove the bolts (2) and the water pump cover (1).
    GC0207979Courtesy of CHRYSLER GROUP, LLC
  10. Remove the bolts (1a) and remove the water pump (1b).

INSTALLATION 

  1. Clean the seal mating surfaces.
    GC0188795Courtesy of CHRYSLER GROUP, LLC
  2. Install the NEW  seals (1) on the water pump.
    GC0190324Courtesy of CHRYSLER GROUP, LLC
  3. Using the (special tool #2069100090, Holder, Front Damper 3 Pin), rotate the crankshaft clockwise (as viewed from the front) to place the water pump gear (1) in a vertical position (2).
  4. Rotate the water pump drive (3) to align with the water pump gear (1) and install the water pump.
    GC0188691Courtesy of CHRYSLER GROUP, LLC
  5. Install the water pump bolts (2) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0188843Courtesy of CHRYSLER GROUP, LLC
  6. Install a NEW  gasket (1) to the water pump cover.
    Fig 1: Water Pump Cover Bolts Tightening Sequence
    GC0188782Courtesy of CHRYSLER GROUP, LLC
  7. Install the water pump cover and tighten the bolts using the sequence shown in illustration, to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  8. Reposition the hoses and install the retainers.
  9. Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  10. Install the front wheelhouse splash shields. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  11. Install the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  12. Fill the cooling system. Refer to STANDARD PROCEDURE .
  13. Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
  14. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
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