LEMON Manuals: Even more car manuals for everyone
Home >> Fiat >> 2019 >> 500L Pop >> Repair and Diagnosis >> External Pages >> Different car >> Section 21 (1.3L Engine (Service Information)) >> Valve Timing >> Cover(S), Engine Timing >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2019 Fiat 500X. However, it is still accessible from the selected car via links, so may be relevant.
G00600141Courtesy of CHRYSLER GROUP, LLC
  1. Install a NEW  gasket (1a) on the crankcase (1b).
    GC0208096Courtesy of CHRYSLER GROUP, LLC
  2. Install a NEW  gasket (1) on the timing cover.
    GC0208095Courtesy of CHRYSLER GROUP, LLC
  3. Apply a bead of silicon sealant to the area in illustration (1).
    GC0208152Courtesy of CHRYSLER GROUP, LLC
  4. Install the (special tool #2031600091, Pin, Centering) (1) in the locations in illustration on the cylinder head.
    Fig 1: Timing Cover Tightening Sequence
    GC0208094Courtesy of CHRYSLER GROUP, LLC
  5. Install the timing cover (1).
  6. Install NEW  M6 (2a) 1-12 and M10 (2b) 13-16 bolts finger tight.
  7. Tighten the M6 bolts (2a) 1-12 to the initial in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  8. Tighten the M10 bolts (2b) 13-16 to the initial in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  9. Tighten the M10 bolts (2b) 13-16 to the final in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  10. Tighten the M6 bolts (2a) 1-12 to the final in the sequence shown. Refer to TORQUE SPECIFICATIONS  .
  11. Remove the (special tool #2031600091, Pin, Centering) from the cylinder head.
  12. Install and securely tighten the intake manifold bolt.
    GC0208093Courtesy of CHRYSLER GROUP, LLC
  13. Install the right engine mount isolator (1a).
  14. Tighten the upper frame rail bolts (1b) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  15. Tighten the lower frame rail bolts (1c) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  16. Tighten the timing cover bolts (1d) to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  17. Remove the 2000040436 crossmember and install both right and left side linings with the retaining studs.
  18. Install and securely tighten the side reinforcement bracket bolt.
  19. Connect the wire harness connector to the engine oil pump displacement control solenoid.
  20. Install the pipe protection duct and securely tighten the bolts.
  21. Install the coolant pump inlet connector and securely tighten the bolts.
  22. Install the water pump. Refer to PUMP, WATER, INSTALLATION .
  23. Install the vibration damper. Refer to DAMPER, VIBRATION, INSTALLATION  .
  24. Install the accessory drive belt tensioner. Refer to TENSIONER, BELT, REMOVAL .
  25. Install the cylinder head cover. Refer to COVER(S), CYLINDER HEAD, INSTALLATION  .
  26. Install the oil pump pick-up tube and oil pan. Refer to PICK-UP, OIL PUMP, INSTALLATION  .
  27. Install the generator. Refer to GENERATOR, INSTALLATION .
  28. Install the clean air hose. Refer to HOSE, CLEAN AIR, INSTALLATION  .
  29. Fill the engine coolant system. Refer to FILLING .
  30. Install the oil filter and fill the engine crankcase with the proper oil to the correct level. Refer to OIL, STANDARD PROCEDURE .
  31. Install the right engine mount isolator. Refer to INSULATOR, ENGINE MOUNT, RIGHT, INSTALLATION  .
  32. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION  .
  33. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  34. Connect the negative battery cable.
  35. Remove the support and lower the vehicle.
scientia non olet · About LEMON Manuals