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Steering System - 500E: Gear: Installation: Installation

NOTE:

Gas engine shown in illustration, electric vehicle (BEV) similar. 

Fig 1: Crossmember Front & Rear Bolts
GC0152758Courtesy of CHRYSLER GROUP, LLC
NOTE:

While raising the crossmember, pay close attention to the steering rack pinion shaft so that it properly fits up and into the dash panel boot between the rack and body.

  1. Rotate the stabilizer bar up and install the steering gear on the crossmember.
  2. Slowly raise the crossmember into mounted position using the transmission jack matching the crossmember to the marked locations on the body made during removal. Ensure that the steering rack pinion shaft is aligned with the dash panel boot opening.
  3. Install four NEW  stabilizer bushing retainer bolts and tighten to 25 N.m. (18 ft. lbs.)
  4. Install the four mounting bolts (2) securing the front crossmember (1) to the body. Tighten the crossmember mounting bolts to 165 N.m (122 ft. lbs.).
  5. Install two mounting bolts (1, 3) securing the front crossmember to the body. Tighten the bolts to 125 N.m (92 ft. lbs.)
  6. Remove the transmission jack.
    Fig 2: Tunnel Support Brace & Bolts
    GC0152449Courtesy of CHRYSLER GROUP, LLC
  7. Install tunnel support brace (2). Install mounting bolts (1) and tighten to 100 N.m (74 ft. lbs.).
  8. Install the rear motor mount insulator.
    Fig 3: Knuckle, Bolts & Nuts
    GC0152735Courtesy of CHRYSLER GROUP, LLC
  9. Attach the upper stabilizer link at the strut on each side of the vehicle. While holding the link stud stationary, install and tighten each nut to 50 N.m (37 ft. lbs.).
  10. Attach the stabilizer bar link at each end of the stabilizer bar. At each link, install and tighten the nut while holding the stabilizer bar link lower stud stationary. Tighten the nuts to 50 N.m (37 ft. lbs.).
    Fig 4: Outer Tie Rod, Knuckle & Nuts
    GC0152558Courtesy of CHRYSLER GROUP, LLC
  11. Install outer tie rod end (5) to knuckle (3). Install nut (4) and tighten to 40 N.m (30 ft. lbs.).
  12. Install lower ball joint stud (1) to knuckle (3) and install retaining nut (2). Tighten nut to 65 N.m (48 ft. lbs.).
  13. If equipped, install the engine belly pan.
    Fig 5: Wheel Lug Bolts
    GC0152555Courtesy of CHRYSLER GROUP, LLC
  14. On each side of the vehicle, install the tire and wheel assembly. Refer to INSTALLATION .
  15. Lower the vehicle.
    Fig 6: Lower Coupling Bolt
    GC0084367Courtesy of CHRYSLER GROUP, LLC
  16. Verify the front wheels of vehicle are in the STRAIGHT-AHEAD position.
  17. Install intermediate shaft (2) to steering rack pinion shaft. Install a NEW  pinch bolt and tighten to 55 N.m (40 ft. lbs.).
  18. Perform wheel alignment as necessary. Refer to WHEEL ALIGNMENT, STANDARD PROCEDURE .
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