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Radiator, Engine Cooling: Installation: Installation

Fig 1: Fan Module
GC0152387Courtesy of CHRYSLER GROUP, LLC
  1. Install the radiator cooling fan onto the lower mounting clips on the radiator.
  2. Install the upper radiator cooling fan bolts (1). Tighten the radiator fan retaining screws to 8 N.m (70 in. lbs.).
    Fig 2: Lower Radiator Support Brackets, Radiator Mount, Lower Cooling Module Support & Mounting Bracket Bolt
    GC0152386Courtesy of CHRYSLER GROUP, LLC
  3. Position the cooling module into the upper radiator supports.
  4. Install the lower radiator bracket (2) screws (3). Tighten the radiator screws to 8 N.m (70 in. lbs.).
    Fig 3: Condenser Retaining Screws
    GC0152370Courtesy of CHRYSLER GROUP, LLC
  5. Install the A/C condenser. Tighten the condenser retaining screws (2) to 8 N.m (70 in. lbs.). Refer to CONDENSER, A/C, INSTALLATION .
  6. Recharge the A/C system. Refer to PLUMBING, STANDARD PROCEDURE .
    Fig 4: Upper And Lower Air Seals, Front Bumper Support Beam
    GC0152366Courtesy of CHRYSLER GROUP, LLC
  7. Install the upper (4) and lower (3) seals.
  8. Install the front bumper support beam (1). Tighten the bolts to 40 N.m (30 ft. lbs.).
  9. Raise and support the vehicle.
  10. ABARTH ONLY: 

    Install the intercooler tubes.

  11. ABARTH ONLY: 

    Install the two bolts that secure the intercooler tubes to the lower core support. Tighten to 9 N.m (80 in.lbs.).

    Fig 5: Right Cooler Hose Quick Connect
    GC0153797Courtesy of CHRYSLER GROUP, LLC
  12. ABARTH ONLY: 

    Connect the right intercooler quick connect (1). There should be an audible "click" when the fitting and the hose are fully seated. Pull the hose away from the tube to be sure the connection is secure.

    Fig 6: Left Cooler Hose Quick Connect
    GC0153798Courtesy of CHRYSLER GROUP, LLC
  13. Connect the left intercooler quick connect (1). There should be an audible "click" when the fitting and the hose are fully seated. Pull the hose away from the tube to be sure the connection is secure.
    Fig 7: Throttle Body Inlet Hose, Turbocharger Outlet Hose & Cooling Fan
    GC0153790Courtesy of CHRYSLER GROUP, LLC
  14. ABARTH ONLY: 

    Connect the turbocharger outlet hose (2) at the lower quick connect located behind the cooling fan (3). Pull the hose away from the tube to be sure the connection is secure.

  15. Install the lower radiator hose.
  16. Install the front bumper fascia. Refer to FASCIA, FRONT, INSTALLATION .
  17. Lower vehicle.
    Fig 8: Engine Cooling Fan, Connector & Fasteners
    GC0152367Courtesy of CHRYSLER GROUP, LLC
  18. Install the upper radiator hose
  19. Install the wire harness connectors (3) to the cooling fan.
    Fig 9: Symbol To Stop And Use Caution
    GC0152417Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    The FIAT engines use a OAT coolant. OAT coolant CAN NOT be mixed with and other kinds of coolant. Heavy corrosion or damage may occur to the cooling system or engine, unless the proper coolant has been used.

  20. Fill the cooling system with OAT  coolant. Refer to STANDARD PROCEDURE .
    Fig 10: Engine Cover And Air Intake Assembly
    GC0152359Courtesy of CHRYSLER GROUP, LLC
  21. Install the engine cover and air intake assembly.
    Fig 11: Air Cleaner Assembly, Intake Hose, Fittings & Clamp
    GC0153787Courtesy of CHRYSLER GROUP, LLC
  22. ABARTH ONLY: 

    Install the engine cover and the air intake assembly (1).

  23. ABARTH ONLY:  Connect the fresh air intake hose (2).
  24. ABARTH ONLY:  Connect the two vacuum fittings (4), loosen the clamp (3) at the air to turbocharger inlet tube.
  25. Connect the negative battery cable.
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