Muffler, Exhaust: Installation: Installation

Fig 1: Muffler Isolators & Right Rear Hanger

Courtesy of CHRYSLER GROUP, LLC

1. Start at the right rear muffler support (2) and feed the muffler mounted support into the body mounted isolator.
2. Slide the muffler mounted rubber isolators (1) onto the body mounted pins.
   Fig 2: Exhaust Pipe, Muffler Pipe & Clamp

   Courtesy of CHRYSLER GROUP, LLC
3. Attach the muffler (2) to the exhaust pipe (3).
4. Tighten the clamp (1) to 55 N.m (41 ft. lbs.).
5. Check for leaks.

Fig 1: Muffler Pipe Flange To Maniverter Flange Mounting Nuts

Courtesy of CHRYSLER GROUP, LLC

1. Position the exhaust assembly into position.
2. Position a suitable jack stand to help aid in installing the exhaust assembly.
3. Install new gasket at the muffler to maniverter flange and install nuts (3). Tighten nuts to 25 N.m (18 ft. lbs.).
   Fig 2: Front Muffler Isolator

   Courtesy of CHRYSLER GROUP, LLC
4. Install the front muffler isolator (1).
   Fig 3: Rear Muffler Isolator

   Courtesy of CHRYSLER GROUP, LLC
5. Install the rear muffler isolator (1).
   Fig 4: Exhaust Pipe, Muffler Pipe & Clamp

   Courtesy of CHRYSLER GROUP, LLC
6. Install the resonator inlet pipe (2) onto the muffler outlet pipe (3).
7. Tighten strap clamp (1) to 55 N.m (40 ft. lbs.).
8. Lower vehicle.
9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
10. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.