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Ring(S), Piston: Installation: Installation

Fig 1: Piston Ring Removal/Installation Sequence
GC0152760Courtesy of CHRYSLER GROUP, LLC
NOTE:

Typical piston shown in illustration.

  1. If required, fit new rings to the piston. Refer to Engine/Engine Block/RING(S), Piston - Standard Procedure .
    CAUTION:

    To avoid damage to the piston rings, they must be installed in the following order:

    • Oil control ring expander (4)
    • Oil control ring (3)
    • No. 2 (intermediate) piston ring (2)
    • No. 1 (upper) piston ring (1)
    Fig 2: Removing/Installing Piston Ring Side Rail
    GC0081637Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Typical piston shown in illustration. Do not use a piston ring expander to install the oil control ring (1).

  2. Install the oil control ring expander.
  3. Install the oil control ring (1) over the ring expander.
    Fig 3: Dot Marks On Piston Rings
    GC0144289Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Typical piston shown in illustration. The No. 1 (upper) piston ring (1) and No. 2 (intermediate) piston ring (3) have a different cross section thickness. Install the rings with manufacturers I.D. mark (dot) (2) facing up, towards the top of the piston.

    Fig 4: Removing/Installing Upper & Intermediate Rings
    GC0081636Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Typical piston shown in illustration.

  4. Install the No. 2 (intermediate) piston ring using a ring expander tool.
  5. Install the No. 1 (upper) piston ring using a ring expander tool.
  6. Rotate the rings around the piston, the rings must rotate in the grooves without binding.
    Fig 5: Piston Ring End Gap Position
    GC0095425Courtesy of CHRYSLER GROUP, LLC
  7. Position the piston ring end gaps as follows:
    • Oil control ring expander gap (5)
    • Oil control ring end gap (2)
    • No. 2 (intermediate) ring end gap (4)
    • No. 1 (upper) ring end gap (1)
  8. Install the piston and connecting rod(s). Refer to ROD, PISTON AND CONNECTING, INSTALLATION .