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Hydraulic System Pressure Test

  1. Disconnect pressure hose from pump. Connect Adapter (MB991217) on turbo, and MB991548 on non-turbo) to pump outlet. Connect Adapter (MB990994 on turbo, and MB991549 on non-turbo) to steering gear hose. Connect pressure hoses and Pressure Gauge (MB990662). See Fig 1 .
  2. Start engine, bleed air from system and turn steering wheel several times with vehicle not moving until power steering fluid temperature reaches about 122-140°F (50-60°C).
  3. Temporarily adjust idle speed to 900-1100 RPM. Fully close shutoff valve of pressure gauge and check relief pressure. See the HYDRAULIC PRESSURE SPECIFICATIONS  table. If pressure is not within specification, steering pump should be repaired or replaced.
  4. With shutoff valve open, check for no-load pressure. See the HYDRAULIC PRESSURE SPECIFICATIONS  table. If pressure is not within specification, check oil lines and rack and pinion.
  5. Fully close shutoff valve of pressure gauge. Turn steering wheel to left or right and check retention pressure. Refer to the HYDRAULIC PRESSURE SPECIFICATIONS  table. If pressure is not within specification, rack and pinion should be repaired or replaced.
HYDRAULIC PRESSURE SPECIFICATIONS

Application psi (kg/cm2 )
Oil Pressure Switch
Activation Pressure 213-284 (15-20)
Deactivation Pressure 114 (8)
Relief Pressure 1209-1309 (85-92)
No-Load Pressure 114-142 (8-10)
Rack & Pinion Retention Pressure 1209-1309 (85-92)
Fig 1: Testing Hydraulic System Pressure
G94I31623Courtesy of CHRYSLER CORP.