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Home >> Dodge and Ram >> 2021 >> ProMaster 1500 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> Rail, Fuel >> Installation

Rail, Fuel: Installation

GC0144264Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install the six fuel injectors (1) to the fuel rail (2) with new O-ring seals. Refer to INJECTOR(S), FUEL, INSTALLATION .
    Fig 1: Fuel Rail Bolts Tightening Sequence
    GC0147420Courtesy of CHRYSLER GROUP, LLC
  2. Clean out the fuel injector bores in the lower intake manifold.
  3. Apply a small amount of engine oil to each fuel injector O-ring. This will help in fuel rail installation.
  4. Install the fuel rail (1) to the lower intake manifold with four bolts tightened in the sequence shown in illustration to 7 N. m (62 in. lbs.).
    GC0147423Courtesy of CHRYSLER GROUP, LLC
  5. Connect the fuel injector electrical connectors (1).
  6. Connect the fuel supply hose to the fuel rail (2). Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
    GC0144184Courtesy of CHRYSLER GROUP, LLC
  7. Install the insulator (2) to the two alignment posts (3) on top of the LH cylinder head cover.
    Fig 2: Upper Intake Manifold Bolts Tightening Sequence
    GC0144185Courtesy of CHRYSLER GROUP, LLC
  8. Install the upper intake manifold (1), support brackets and air inlet hose. Refer to MANIFOLD, INTAKE, INSTALLATION .
  9. Connect the negative battery cable.
  10. Start the engine and check for leaks.