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Section 67 (5.7L Engine (Service Information)): Installation

WARNING: This page is about a different car, the 2021 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

New or remanufactured engines may come with the pilot bushing installed for the 8-speed transmissions. If the 8-speed pilot bushing is not needed it must be removed before engine installation.

CAUTION:

If the original engine has experienced a catastrophic failure or an individual failure with the piston, cylinder bore, engine block, valve or valve seat, the intake manifold MUST be replaced with a new manifold.

GC0081822Courtesy of CHRYSLER GROUP, LLC
NOTE:

Do not use air tools to install Engine Lift Fixture and Adapter (special tool #8984C, Fixture, Engine Lifting) (2, 3).

  1. Install the engine lift fixture (special tool #8984C, Fixture, Engine Lifting) (2) and adapter (special tool #8984-UPD, Adapter, Engine Lift) (4).
  2. Using a suitable engine hoist, lower the engine into in the engine compartment.
  3. Align the engine with the transmission.
  4. Install two transmission to engine block mounting bolts finger tight.
  5. Lower the engine assembly until the engine mounts rest in the engine cradle crossmember.
    GC0144614Courtesy of CHRYSLER GROUP, LLC
  6. Align the engine mounts, install both left and right engine mount to frame retaining bolts (2) and tighten to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
  7. Position both left and right engine mount heat shields (4), install the retaining nuts (3) and to tighten to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
  8. Remove the engine hoist and the jack supporting the transmission.
    GC0080287Courtesy of CHRYSLER GROUP, LLC
  9. Install the transmission to oil pan bolts (1) and to tighten to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
    GC0082900Courtesy of CHRYSLER GROUP, LLC
  10. Install the remaining transmission bell housing to engine block fasteners (2) and tighten to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
    GC0200211Courtesy of CHRYSLER GROUP, LLC
  11. Position the engine ground wire to the transmission and securely tighten the fastener (1).
    GC0200207Courtesy of CHRYSLER GROUP, LLC
  12. Position the engine harness (2) and securely tighten the fasteners (1) at the transmission bell housing.
    GC0200212Courtesy of CHRYSLER GROUP, LLC
  13. Connect the engine harness (1) to the Multiple Displacement Solenoid (MDS) solenoid wire harness connector.
    GC0200204Courtesy of CHRYSLER GROUP, LLC
  14. Connect the wire harness connectors (1) to the ignition capacitors.
    GC0095570Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    It is essential that the correct length bolts are used to attach the converter to the flexplate. Bolts that are too long will damage the clutch surface inside the torque converter.

  15. Rotate the crankshaft in clockwise direction and install all torque converter to flexplate bolts (1) finger tight.
  16. Verify that the torque converter is pulled flush to the flexplate and tighten the bolts to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
    GC0080285Courtesy of CHRYSLER GROUP, LLC
  17. Install the inspection cover (1) and tighten the retaining bolt (2) to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
    GC0095565Courtesy of CHRYSLER GROUP, LLC
  18. Connect the CKP sensor wire harness connector (1).
  19. Install the starter. Refer to STARTER, INSTALLATION .
  20. If equipped with AWD, install the front axle assembly. Refer to INSTALLATION .
    GC0080046Courtesy of CHRYSLER GROUP, LLC
  21. Position the catalytic converters (4) onto the exhaust manifold flanges, install the flange nuts (3) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  22. Connect the oxygen sensor wire harness connectors (2).
    GC0144624Courtesy of CHRYSLER GROUP, LLC
  23. Connect the right and left knock sensor (1) wire harness connectors (3).
  24. Install the heat shields onto both knock sensors (shield snaps on/off sensor).
    GC0080289Courtesy of CHRYSLER GROUP, LLC
  25. Remove the engine lift fixture (special tool #8984C, Fixture, Engine Lifting) (2) and adapter (special tool #8984-UPD, Adapter, Engine Lift) (4).
  26. Install the Variable Valve Timing Solenoid (VVTS). Refer to INSTALLATION  .
    GC0095566Courtesy of CHRYSLER GROUP, LLC
  27. Connect the heater hoses (1, 2).
    GC0144611Courtesy of CHRYSLER GROUP, LLC
  28. Connect the engine coolant temperature sensor wire harness connector (2).
    GC0095240Courtesy of CHRYSLER GROUP, LLC
  29. Connect the camshaft position sensor wire harness connector (4).
    GC0095586Courtesy of CHRYSLER GROUP, LLC
  30. Connect the oil pressure sensor wire harness connector (1).
    GC0095588Courtesy of CHRYSLER GROUP, LLC
  31. Connect the oil temperature sensor wire harness connector (1).
    GC0080075Courtesy of CHRYSLER GROUP, LLC
  32. Position the ignition coil wire harness and connect all ignition coil wire harness connectors (1).
  33. Position the transmission vent tube to the wire harness.
  34. Install the generator. Refer to GENERATOR, INSTALLATION .
  35. Install the A/C compressor. Refer to COMPRESSOR, A/C, REMOVAL .
  36. Install the cooling fan. Refer to FAN, COOLING, INSTALLATION .
    GC0200219Courtesy of CHRYSLER GROUP, LLC
  37. Install the lower radiator hose (1).
    GC0200208Courtesy of CHRYSLER GROUP, LLC
  38. Install the upper radiator hose (1).
  39. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
    GC0200221Courtesy of CHRYSLER GROUP, LLC
  40. Install the strut tower support and tighten the fasteners to the proper torque specifications. Refer to (TORQUE SPECIFICATIONS ).
  41. Install the cowl panel cover. Refer to COVER, COWL PANEL, INSTALLATION .
  42. Install the hood. Refer to HOOD, INSTALLATION .
  43. Fill the crankcase with the specified type and amount of engine oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  44. Fill the cooling system with the specified type and amount of engine coolant. Refer to STANDARD PROCEDURE .
  45. Connect the negative battery cable.
  46. Start the engine and check for leaks.
NOTE:

The Cam/Crank Variation Relearn procedure must be performed using the scan tool anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components.

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