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Home >> Dodge and Ram >> 2020 >> ProMaster 2500 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> Tank, Fuel >> Installation

Tank, Fuel: Installation

GC0160573Courtesy of CHRYSLER GROUP, LLC
  1. If removed, install fuel pump module. Refer to MODULE, FUEL PUMP, INSTALLATION .
  2. Install all fuel and vapor lines to fuel tank (2).
  3. Connect evaporator quick connector to vapor line.
    WARNING:

    Support fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or fuel tank to fall from jack assembly.

  4. Position fuel tank onto a jack or equivalent and raise fuel tank into vehicle position.
  5. Install straps (3) and fuel tank strap bolts (1). Tighten to 55 N.m (40.5 ft. lbs.).
    GC0160288Courtesy of CHRYSLER GROUP, LLC
  6. Install fuel fill hose (1) and hose clamp (2).
  7. Lower the vehicle.
    GC0160538Courtesy of CHRYSLER GROUP, LLC
  8. Connect the electrical connector (4) to the fuel pump module.
  9. Connect the quick connect lines.
    GC0160627Courtesy of CHRYSLER GROUP, LLC
  10. Install the fuel pump access cover (1). Hand tighten the screws.
    GC0160438Courtesy of CHRYSLER GROUP, LLC
  11. Install the driver side seat frame cover (1). Hand tighten the screws (2).
  12. Use the scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.