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Radiator, Engine Cooling: Removal

GC0147645Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate the negative battery cable.
  2. Remove the engine cover.
  3. Remove air cleaner body. Refer to REMOVAL .
  4. Evacuate the A/C system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
    WARNING:

    Do not remove pressure cap or any hose with the system hot and under pressure because serious burns from coolant can occur.

  5. Drain the cooling system. Refer to STANDARD PROCEDURE .
  6. Remove the front bumper fascia. Refer to FASCIA, FRONT, REMOVAL .
    GC0147659Courtesy of CHRYSLER GROUP, LLC
  7. Disconnect the horn wire harness connectors.
  8. Remove the bolt (1) and the horn assembly (2).
    GC0147706Courtesy of CHRYSLER GROUP, LLC
  9. Remove the upper and lower radiator hoses.
  10. Remove the A/C line nuts (2) at the A/C condenser.
    GC0147680Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The radiator is held in place by plastic tabs. The tabs need to be compressed in order to remove the radiator.

  11. Compress the tabs (1) that hold the radiator (2) to the core support frame located at the upper ends of the radiator.
  12. Tilt the radiator/condenser assembly away from the core support frame.
    GC0147658Courtesy of CHRYSLER GROUP, LLC
  13. Remove the transmission cooler lines (2) from the condenser and position aside.
  14. Carefully lift the radiator/condenser assembly out of the vehicle between the engine and the front bumper support.
    GC0147705Courtesy of CHRYSLER GROUP, LLC
  15. Remove the bolt (2) that supports the condenser to the radiator.
    GC0147681Courtesy of CHRYSLER GROUP, LLC
  16. Separate the A/C condenser (3) from the radiator (2) by compressing the tabs at the sides.