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Radiator, Engine Cooling: Installation: 6.2L

  1. Install the radiator from the bottom of the vehicle.
    NOTE:

    Use extreme care when removing and installing the radiator to not damage the fins with the tight clearance area.

    GC0173407Courtesy of CHRYSLER GROUP, LLC
  2. Install the lower radiator support bracket (2) onto the radiator.
  3. Install the four lower radiator support to frame rail mounting bolts (1) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  4. Install the lower radiator closeout panels using NEW  push in fasteners.
    GC0173377Courtesy of CHRYSLER GROUP, LLC
  5. Remove the tie straps securing the LTR system tubes and install the push pins (1) securing the LTR system tubes to the lower radiator support.
  6. Remove the support used to secure the cooling fan out of the way.
    GC0173365Courtesy of CHRYSLER GROUP, LLC
  7. Install the four A/C condenser and the LTR cooler to the radiator mounting bolts (2) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0170307Courtesy of CHRYSLER GROUP, LLC
  8. Install the radiator closeout panels.
  9. Install the wire harness connector (3) to the ambient temperature sensor (2).
  10. Install the lower radiator hose and secure the clamp.
    NOTE:

    Make sure that the hose is fully seated on the radiator port and that the clamp in not resting on the port bead.

  11. Install the upper radiator hose and secure the clamp. Install a NEW  torque limiting clamp.
    NOTE:

    Make sure that the hose is fully seated on the radiator port and that the clamp in not resting on the port bead.

    GC0173360Courtesy of CHRYSLER GROUP, LLC
  12. Install the push pin (1) securing the coolant tubes to the PDC mounting bracket.
  13. Fill the cooling system with coolant. Refer to STANDARD PROCEDURE .
  14. Verify there is no coolant leak.
  15. Install the front fascia. Refer to FASCIA, FRONT, INSTALLATION .
  16. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  17. Install both front tire and wheel assemblies. Refer to INSTALLATION .
  18. Remove the support and lower the vehicle.
    GC0173386Courtesy of CHRYSLER GROUP, LLC
  19. Insert the fan assembly (1) into the lower fan shroud retainers (2).
    GC0173373Courtesy of CHRYSLER GROUP, LLC
  20. Install the cooling fan assembly to radiator mounting bolts (1) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0170129Courtesy of CHRYSLER GROUP, LLC
  21. Rotate the air inlet assembly back into place and install the air cleaner housing cover retaining screws (3)
  22. Tighten the air inlet clamp (1).
    GC0173384Courtesy of CHRYSLER GROUP, LLC
  23. Install the wire harness connector (1) to the cooling fan.
  24. Install the ABS module cover.
  25. Install the two push pin connectors that retain the battery cable and hold the ABS module cover down.
  26. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
  27. Operate the engine until it reaches normal operating temperature. Check the cooling system and automatic transmission for the correct fluid levels.
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