Rail, Fuel: Installation
CAUTION:
Cleanliness cannot be overemphasized when handling or replacing diesel fuel system components. This especially includes the fuel injectors, high-pressure fuel lines and fuel injection pump. Very tight tolerances are used with these parts. Dirt contamination could cause rapid part wear and possible plugging of fuel injector nozzle tip holes. This in turn could lead to possible engine misfire. Always wash/clean any fuel system component thoroughly before disassembly and then air dry. Cap or cover any open part after disassembly. Before assembly, examine each part for dirt, grease or other contaminants and clean if necessary. When installing new parts, lubricate them with clean engine oil or clean diesel fuel only.
- Install the fuel rail (1). Tighten nuts (2) to 28 N.m (21 ft. lbs.).
- Connect the fuel return line (1) to fuel rail (2). Using the (special tool #10288, Pliers, Hose Clamp) lock the clamp.
- Install the engine wire harness onto fuel rail.
- Install the fuel tubes. Refer to TUBE(S), FUEL, INSTALLATION .
- Connect the fuel pressure solenoid wire harness connector (3).
- Connect the fuel pressure sensor wire harness connector (1).
- Install the engine cover.
- Connect the negative battery cable.