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Radiator, Engine Cooling: Installation: 5.7L/6.4L

NOTE:

Assistance may be required for radiator placement into vehicle till the lower radiator core support has been installed.

  1. Install the radiator into engine compartment and seat the radiator assembly lower rubber isolators into the mounting holes in radiator lower support.
    GC0144656Courtesy of CHRYSLER GROUP, LLC
  2. Install the upper shroud cover (2) by applying pressure downwards till the snap into place.
    GC0144644Courtesy of CHRYSLER GROUP, LLC
  3. Position the condenser on radiator and loosely install the support bolt (3). Tighten bolt (3) to the proper torque specifications. Refer to 5.7L/6.4L TORQUE SPECIFICATIONS .
  4. Install the lower mounting bolts. Tighten bolts to the proper torque specifications. Refer to 5.7L/6.4L TORQUE SPECIFICATIONS .
  5. Tighten the bolt (2) located between the cooler lines to the proper torque specifications. Refer to 5.7L/6.4L TORQUE SPECIFICATIONS .
    GC0144643Courtesy of CHRYSLER GROUP, LLC
  6. Install the upper radiator isolator (1). Tighten the bolts (2) to the proper torque specifications. Refer to 5.7L/6.4L TORQUE SPECIFICATIONS .
  7. Install the front bumper fascia. Refer to FASCIA, FRONT, INSTALLATION .
  8. Install the radiator fan. Refer to FAN, COOLING, INSTALLATION .
    GC0095212Courtesy of CHRYSLER GROUP, LLC
  9. Install the lower radiator hose (1).
    GC0095584Courtesy of CHRYSLER GROUP, LLC
  10. Install the belly pan and securely tighten bolts (1).
  11. Remove support and lower the vehicle.
  12. Install the upper radiator hose.
  13. Install the air cleaner body. Refer to For 5.7L, refer to BODY, AIR CLEANER, INSTALLATION . For 6.4L, refer to BODY, AIR CLEANER, INSTALLATION .
  14. Fill the cooling system with coolant. Refer to STANDARD PROCEDURE .
  15. Connect the negative battery cable.
  16. Operate the engine until it reaches normal operating temperature. Check the cooling system and automatic transmission for the correct fluid levels.