LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2017 >> 2500 HD Power Wagon >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System - 2500 Hd >> Fuel Delivery, Gas >> Module, Fuel Pump >> Installation

Module, Fuel Pump: Installation

GC0083607Courtesy of CHRYSLER GROUP, LLC
CAUTION:

An indexing arrow is located on top of the main fuel pump module to clock it's position into the fuel tank. The fuel pump module must be installed in the same position as removed.

  1. Using a new rubber O-ring seal, position the fuel pump module into the fuel tank opening.
  2. Position the lock ring (5) over top of the fuel pump module.
  3. Rotate the fuel pump module until the embossed alignment arrow points to the center alignment mark or the same position as noted during removal. This step must be performed to prevent the float from contacting the side of the fuel tank.
  4. Install the lock ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (3) into the notches on the outside edge of the lock ring (5).
  5. Install a 1/2 inch drive breaker bar (1) into the lock ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (3).
  6. Rotate the breaker bar clockwise until all seven notches of the lock ring have engaged.
  7. Install the fuel tank. Refer to TANK, FUEL, INSTALLATION .
    GC0088122Courtesy of CHRYSLER GROUP, LLC
  8. Connect the fuel line quick-connect fitting at the fuel rail (1).
    GC0087848Courtesy of CHRYSLER GROUP, LLC
  9. Connect the negative battery cable (1).
  10. Fill the fuel tank.
  11. Start the engine and check for leaks at all fuel tank connections.