2.0L Diesel
| 1 - UPPER RADIATOR CROSSMEMBER |
| 2 - COOLING MODULE |
| 3 - RADIATOR FAN CONNECTOR |
| 4 - LOWER RADIATOR CROSSMEMBER |
NOTE:
Care must be taken not to damage the radiator cooling fins and tubes during installation.
- Lower the radiator into mounting position and reconnect Charge Air Cooler to radiator. Tighten bolts to 8 N.m (70 lbs. in.).
- Position the A/C condenser against radiator. Hand start lower fasteners.
- Install the radiator fan/shroud assembly. Hand start upper fasteners and remaining side fasteners that hold AC condenser.
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Connect the charge air cooler hoses.
- Install the two remaining lower radiator fan shroud fasteners to radiator. Tighten fasteners to 6 N.m (55 in. lbs.).
- If equipped, install the transmission oil cooler to radiator. Tighten fasteners to 8 N.m (70 in. lbs.).
- Connect the lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
- Connect the radiator fan motor wire harness connector.
- Close the radiator draincock.
- Lower the vehicle.
- Tighten the radiator fan shroud fasteners to 6 N.m (55 in. lbs.).
- Tighten the AC condenser fasteners to 8 N.m (70 in. lbs.).
- Install the upper radiator hose. Align the hose and position the clamp to prevent interference with the engine or hood.
- Install the grille.
- Install the air cleaner body assembly.
- Fill the cooling system with appropriate coolant. Refer to STANDARD PROCEDURE .
- Connect the negative battery cable.
- Operate the engine until it reaches normal operating temperature. Check the cooling system for correct fluid level.