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Radiator, Engine Cooling: Installation: Gas

  1. Be sure the air seal is in position before radiator is installed.  Slide radiator down into position. Seat the radiator with the rubber isolators into the mounting holes provided, with a 10 lbs. force.
  2. Engage the radiator retaining tabs.
  3. Position air conditioning condenser onto the radiator lower mounts and engage upper mounting tabs.
    Fig 1: Upper & Lower Radiator Hoses
    GC0124544Courtesy of CHRYSLER GROUP, LLC
  4. Install the radiator upper (1) and lower (2) radiator hoses.
  5. Install the radiator fan. Refer to FAN, COOLING, INSTALLATION .
    Fig 2: A/C Discharge Line And A/C Liquid Line
    GC0126356Courtesy of CHRYSLER GROUP, LLC
  6. Install the screw (5) that secures the condenser taping block to the radiator.
  7. Remove the tape or plugs from the opened refrigerant line fittings and condenser ports.
  8. Lubricate new rubber O-ring seals with clean refrigerant oil and install them and new gaskets onto the opened refrigerant line fittings. Use only the specified O-rings as they are made of a special material for the system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  9. Connect the A/C discharge line (1) and the A/C liquid line (4) to the condenser tapping block.
  10. Install the nuts (3) that secure the A/C discharge and liquid lines to the condenser tapping block. Tighten the nuts to 23 N.m (17 ft. lbs.).
  11. Install the radiator upper crossmember support. Refer to CROSSMEMBER, RADIATOR, INSTALLATION .
  12. Connect the coolant recovery bottle. Refer to BOTTLE, COOLANT RECOVERY, INSTALLATION .
  13. Fill the cooling system. Refer to STANDARD PROCEDURE .
  14. Connect negative battery cable.
  15. Charge the refrigerant system. Refer to STANDARD PROCEDURE .