2.0L Diesel

NOTE:

Use coolant on the seals of the thermostat housing so the seals wont become damaged and to help aid in installation.

Fig 1: Thermostat Housing Mounting Bolts & Lower Thermostat Support Brace Bolt

Courtesy of CHRYSLER GROUP, LLC

Install the thermostat onto the EGR coolant flow control valve (3).
Install the thermostat housing mounting bolts (1). Tighten the bolts to 9 N.m (80 in. lbs.).
Install the lower thermostat support brace bolt (5). Tighten the bolts to 9 N.m (80 in. lbs.).

Fig 2: Coolant Recovery Container Return Line, Thermostat Housing & Return Hose
Courtesy of CHRYSLER GROUP, LLC
Install the coolant recovery container return line (1).
Install the upper radiator hose (3) onto the thermostat housing (2).
Add coolant to the coolant recovery bottle. Refer to STANDARD PROCEDURE .

Fig 3: Clean Air Intake Hose Assembly & Front Mount
Courtesy of CHRYSLER GROUP, LLC
Install the clean air intake hose (2).

Fig 4: Clean
Courtesy of CHRYSLER GROUP, LLC
Install the air cleaner housing assembly (1). Refer to BODY, AIR CLEANER, INSTALLATION or BODY, AIR CLEANER, INSTALLATION
Connect the negative battery cable.
Run engine to operating temperature, check for leaks and proper operation.