Tube, Water Inlet: Installation: Installation

Fig 1: Water Inlet Tub, Water Bypass Hose, Engine Oil Cooler Return Hose & Thermostat

Courtesy of CHRYSLER GROUP, LLC

1. Clean the inlet tube O-ring sealing surfaces on the timing cover housing and tube.
2. Apply Mopar® Dielectric Grease or equivalent to new O-ring before installation.
3. Position new O-ring seal on the water inlet tube (2).
4. Install the water inlet tube. Tighten the bolt to 12 N.m (105 in. lbs.).
5. Install the engine oil cooler return hose (1) (only if equipped with engine oil cooler).
6. Install the water bypass hose (4) to the thermostat (5).
7. Install the EGR cooler return hose (6).
8. Install the heater hoses to the water inlet tube (2).
9. Install the lower radiator hose to the water inlet tube (2).
   Fig 2: Oil Level Indicator Tube Lower Bolt

   Courtesy of CHRYSLER GROUP, LLC
10. Install the engine oil indicator tube through the bottom of the vehicle.
11. Install the lower engine oil indicator tube bolt (1). Tighten bolt to 11 N.m (97 in. lbs.).
12. Install the belly pan.
13. Lower the vehicle.
    Fig 3: Oil Level Indicator Tube Upper Bolt

    Courtesy of CHRYSLER GROUP, LLC
14. Install the upper engine oil indicator tube bolt (1). Tighten bolt (1) to 11 N.m (97 in. lbs.).
    Fig 4: Charge Inlet Tube, EGR Air Control Valve & Clamp

    Courtesy of CHRYSLER GROUP, LLC
15. Connect the charge inlet tube (1) from the EGR air control valve (2) and securely tighten clamp (3).
16. Fill the cooling system. Refer to STANDARD PROCEDURE .
    NOTE: 2.8L Engine Cover shown in illustration, 3.6L similar.
    Fig 5: Engine Cover

    Courtesy of CHRYSLER GROUP, LLC
17. Install the engine cover (1).
18. Connect the negative battery cable.
19. Check the cooling system for leaks. Refer to DIAGNOSIS AND TESTING .