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4.0L Engine

Fig 1: Thermostat Assembly - 4.0L
GC0127926Courtesy of CHRYSLER LLC
1 - UPPER RADIATOR HOSE
2 - HOSE CLAMP
3 - THERMOSTAT HOUSING MOUNTING BOLT
4 - THERMOSTAT HOUSING
5 - UPPER RADIATOR HOSE TUBE
6 - UPPER RADIATOR HOSE TUBE MOUNTING NUTS
  1. Make sure jiggle pin is at the 12 O'clock position. Position thermostat and thermostat housing (4) onto the lower intake manifold.
  2. Install thermostat housing bolts (3). Tighten bolts to 35 N.m (25 ft. lbs.).
  3. Install upper radiator hose (1) onto thermostat housing (4).
  4. Position upper radiator hose tube (5) and install mounting nuts (6). Tighten nuts to 9 N.m, (85 in. lbs.).
  5. Install upper intake manifold. Refer to MANIFOLD, INTAKE, INSTALLATION, 3.7L or MANIFOLD, INTAKE, INSTALLATION .
  6. Install air cleaner housing. Refer to BODY, AIR CLEANER, INSTALLATION .
  7. Fill cooling system. Refer to STANDARD PROCEDURE .