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4.0L Engine

Fig 1: Timing Belt Rear Cover Fasteners
GC0127925Courtesy of CHRYSLER LLC
1 - M8 FASTENERS (APPLY THREAD SEALANT)
2 - M10 FASTENERS
3 - M6 FASTENERS
4 - M10 FASTENERS (STUD/NUT)
  1. Position water pump and new gasket.
  2. Install water pump mounting bolts.Tighten to 12 N.m (105 in. lbs.).
  3. Install engine timing belt Refer to SPROCKET(S), TIMING BELT AND CHAIN, INSTALLATION .
  4. Install accessory drive bracket. Tighten bolts to 54 N.m (40 ft. lbs.).
  5. Position A/C compressor and install A/C compressor mounting nuts. Tighten nuts to 28 N.m (21 ft. lbs.).
  6. Lower engine and install RH engine mount through bolt. Tighten bolt to 54 N.m (40 lbs. ft.).
  7. Install accessory drive belt. Refer to BELT, SERPENTINE, INSTALLATION  or BELT, SERPENTINE, POWER STEERING, INSTALLATION .
  8. Install viscous radiator fan. Refer to FAN, COOLING, VISCOUS, INSTALLATION  or FAN, COOLING, ELECTRIC, INSTALLATION .
  9. Install coolant recover container. Refer to BOTTLE, COOLANT RECOVERY, INSTALLATION .
  10. Install air filter assembly. Refer to BODY, AIR CLEANER, INSTALLATION .
  11. Connect negative battery cable.
  12. Evacuate air and refill cooling system. Refer to PUMP, WATER, STANDARD PROCEDURE .
  13. Check cooling system for leaks. Refer to DIAGNOSIS AND TESTING .