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Tank, Fuel: Installation: AWD

Fig 1: Fuel Tank Shield - AWD
GC0128851Courtesy of CHRYSLER LLC
1 - Fuel Tank Shield
2 - Fuel Tank
  1. Install fuel tank shield (1) to fuel tank (2).
  2. Install fuel pump module to fuel tank. Refer to MODULE, FUEL PUMP, INSTALLATION  or MODULE, FUEL PUMP, INSTALLATION .
    Fig 2: Fuel Pump Module Electrical Connector
    GC0128850Courtesy of CHRYSLER LLC
    WARNING:

    Support the fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or the fuel tank to fall from the jack.

  3. Position fuel tank onto a transmission jack or equivalent and raise the fuel tank into vehicle position.
  4. Connect electrical connector (1) to fuel pump module (2) and fuel level sensor.
    Fig 3: Fuel Tank Install - AWD
    GC0128849Courtesy of CHRYSLER LLC
    1 - Fuel Tank
    2 - Strap Bolts
    3 - Straps
  5. Install fuel tank straps (3) and bolts (2). Tighten to 48 N.m (35 ft. lbs.).
    Fig 4: Fuel Fill Tube Vent Line Quick Connect Fitting
    GC0128848Courtesy of CHRYSLER LLC
  6. Install fuel tube vent line to fuel tank quick connect fitting (3). Refer to STANDARD PROCEDURE  .
    Fig 5: Fuel Fill Hose Clamp
    GC0128845Courtesy of CHRYSLER LLC
  7. Install purge line quick connect fitting (2) to fuel tank connection. Refer to STANDARD PROCEDURE  .
  8. Install fuel filler tube to fuel tank. Tighten hose clamp (1) to 3 N.m (27 in. lbs.).
    Fig 6: Fuel Pump Module Quick Connect Fitting
    GC0128847Courtesy of CHRYSLER LLC
  9. Connect the purge line quick connect fitting (1) to the body mounted fuel line bundle. Refer to STANDARD PROCEDURE  .
  10. Connect fuel pump module quick connect fitting (2) to the body mounted fuel line bundle. Refer to STANDARD PROCEDURE  .
    Fig 7: Splash Shield
    GC0128846Courtesy of CHRYSLER LLC
  11. Install splash shield (2) with one bolt (1) and two nuts (3).
  12. Install rear propshaft. Refer to INSTALLATION .
  13. Install exhaust muffler. Refer to MUFFLER, EXHAUST, INSTALLATION .
  14. Connect negative battery cable, tighten nut to 5 N.m (45 in. lbs.).
  15. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.
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