Charging System (Service Information): Generator: Installation: 2.4L

Fig 1: Generator Removal/Installation

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Position generator in order to move past the A/C compressor and up toward generator mounting bracket.

Fig 2: Rotate Generator
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Continue moving generator up towards generator mounting bracket.

Fig 3: 2.4L Generator
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Install generator (1) to engine mounting bracket.
Install lower mounting bolt (2) and upper mounting bolt (3) to generator (1). Tighten bolts to 61 N.m (45 ft. lbs.).

Fig 4: Idler Pulley Removal/Install
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Install lower idler pulley and bolt. Tighten bolt to 50 N.m (37 ft. lbs.).

Fig 5: 2.4L Generator Electrical Conn.
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Connect field wire connector (4) into generator.
Install B+ terminal (3) and nut (2) to generator mounting stud. Tighten nut to 10 N.m (88.5 in. lbs.)
Snap plastic protective cover (1) to B+ terminal.

Fig 6: A/C Compressor Relocation
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Install A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
CAUTION:
Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.

CAUTION:
When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to ACCESSORY DRIVE Cooling System.
Install drive belt. Refer to BELT, SERPENTINE, INSTALLATION .

Fig 7: Lower Air Dam/Belly Pan
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Install right front wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, INSTALLATION or SHIELD, SPLASH, REAR WHEELHOUSE, INSTALLATION .
Install underbody air dam.
Connect negative battery cable, tighten nut to 4.5 N.m (40 in. lbs.).