LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2011 >> Grand Caravan Crew, Gas >> Repair and Diagnosis >> Engine Performance >> Ignition System (Service Information) >> Coil, Ignition >> Installation

Coil, Ignition: Installation

  1. Using compressed air, blow out any dirt or contaminants from around the top of spark plug.
    2. Fig 1: Ignition Coil Rubber Boot & Opening Of The Boot
    G00511365Courtesy of CHRYSLER LLC
  2. Check the condition of the ignition coil rubber boot (1). Inspect the opening of the boot (2) for any debris, tears or rips. Carefully remove any debris with a lint free cloth.
    CAUTION: Do not apply a silicone based grease such as Mopar® Dielectric Grease to the ignition coil rubber boot. The silicone based grease will absorb into the boot causing it to stick and tear.
    3. Fig 2: Fluostar 2LF Lubricant
    G00511366Courtesy of CHRYSLER LLC
  3. Place a small, 360° bead of Fluostar 2LF lubricant (1) along the inside opening of the coil boot approximately 1 to 2 mm from the chamfer edge but not on the chamfered surface.
    NOTE: The LH ignition coils are shown in illustration, the RH ignition coils are similar.
    4. Fig 3: Ignition Coil, Ignition Coil Mounting Bolt & Electrical Connector
    G00511367Courtesy of CHRYSLER LLC
  4. Position the ignition coil (2) into the cylinder head cover opening. Using a twisting action, push the ignition coil onto the spark plug.
  5. Install the ignition coil mounting bolt (3) and tighten to 8 N.m (71 in.lbs).
  6. Connect and lock the electrical connector (1) to the ignition coil (2).
    7. Fig 4: Upper Intake Manifold
    G00511368Courtesy of CHRYSLER LLC
  7. If removed, install the insulator, upper intake manifold (1) and air inlet hose (Refer to INSTALLATION ).
  8. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
scientia non olet · About LEMON Manuals