Cooler, EGR: Installation: Installation

Fig 1: EGR Body & Gasket

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Clean all gasket mating surfaces.
Install a new gasket (1) onto the EGR body (2).

Fig 2: EGR Cooler & Bolts
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Install EGR cooler. Tighten bolts (1) to 9 N.m (80 in. lbs.).

Fig 3: Identifying EGR Cooler Bolt
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Install the lower EGR cooler bolt (1). Tighten to 9 N.m (80 in. lbs.).
Install the A/C connector mounting bracket.

Fig 4: Identifying Upper EGR Cooler Bolt & Bracket
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Install the upper EGR cooler bolt. Tighten bolt to 9 N.m (80 in. lbs.).

Fig 5: Identifying Coolant Hoses & EGR Cooler
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Connect coolant hoses (1) to the EGR cooler (2).
Fill cooling system. Refer to Standard Procedure .
Install engine cover.
Connect the negative battery cable.