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Home >> Dodge and Ram >> 2011 >> Caliber Express >> Repair and Diagnosis >> Engine Performance >> Ignition System (Service Information) >> SENSOR, Knock >> Installation >> Left Side Knock Sensor

Left Side Knock Sensor

Fig 1: Identifying Right Knock Sensor & Bolt
GC0138481Courtesy of CHRYSLER LLC
  1. Install the left knock sensor (2). Tighten bolt (1) 20 N.m (177 in. lbs.).
    Fig 2: Identifying Gasket
    GC0137963Courtesy of CHRYSLER LLC
  2. Clean the gasket surfaces and install a new gasket (1) and inspect the O-ring.
  3. Position the coolant manifold to the engine and install bolts finger tight.
    Fig 3: Identifying Coolant Hose
    GC0137960Courtesy of CHRYSLER LLC
  4. Connect the coolant hose (1) to the oil cooler.
    Fig 4: Identifying Bolts From Cooling Manifold
    GC0137959Courtesy of CHRYSLER LLC
  5. Tighten the lower cooling manifold bolts (1) to 20 N.m (177 in. lbs.).
    Fig 5: Identifying Thermostat Heater Connector & Upper Thermostat Housing Bolt
    GC0137798Courtesy of CHRYSLER LLC
  6. Install the two bolt securing the thermostat housing to engine block and tighten bolts to 9 N.m (80 in. lbs.).
  7. Connect the coolant temperature sensor harness connector (1).
    Fig 6: Piston Cooling Oil Control Valve Harness Connector
    GC0137946Courtesy of CHRYSLER LLC
  8. Connect the oil jet control valve harness connector.
    Fig 7: Identifying Coolant Temp Sensor & Cooling Manifold Bolts
    GC0137958Courtesy of CHRYSLER LLC
  9. Tighten the three upper bolts (2) to 9 N.m (80 in. lbs.).
  10. Connect the coolant temp sensor (1) harness connector.
    Fig 8: Wire Harness Support Bracket & Bolts
    GC0137957Courtesy of CHRYSLER LLC
  11. Install the wire harness support bracket. Tighten bolt to 9 N.m (80 in. lbs.).
    Fig 9: Positioning Wire Harness And Pushing Down To Lock Tabs
    GC0137964Courtesy of CHRYSLER LLC
  12. Position the wire harness and push down to lock tabs.
    Fig 10: Intake Manifold Support Bracket & Bolts
    GC0137955Courtesy of CHRYSLER LLC
  13. Install the mixing chamber support bracket (2). Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 11: Accessory Drive Belt Tensioner & Bolt
    GC0137954Courtesy of CHRYSLER LLC
  14. Install the accessory drive belt tensioner.
    • Tighten bolts (1) to 20 N.m (177 in. lbs.).
    • Tighten bolt (3) to 45 N.m (33 ft. lbs.).
  15. Install the serpentine belt.
  16. Install the mixing chamber. Refer to MANIFOLD, Intake, Installation or MANIFOLD, Intake, Installation .