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Home >> Dodge and Ram >> 2009 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Engine Performance >> System >> DTCS 2531 To 2549 >> 2549-Injector Monitoring Value Above Limit >> Diagnostic Test

Diagnostic Test

  1. DTC IS ACTIVE 
    NOTE: This DTC can set as a result of a fault in any of the injector circuits. Be sure to check all injector circuits before replacing an injector and all injectors before replacing a module.
    1. Ignition on, engine not running.
    2. With the scan tool, Clear DTCs in the Engine Control Module (ECM).
    3. Attempt to start the engine and test drive the vehicle.
    4. With the scan tool, select View DTCs.

      Is the status Active for this DTC?

      Yes 

      • Go to step  2

      No 

  2. FUEL INJECTOR HIGH-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE 
    1. Turn the ignition off.
    2. Disconnect each Fuel Injector harness connector.
    3. Disconnect the Engine Control Module (ECM) harness connector.
    4. Remove the ASD Relay.
    5. Connect a jumper wire between cavity 30 and cavity 87 of the ASD Relay Connector.
    6. Turn the ignition on.
    7. Measure the voltage of each Fuel Injector High-Side Control circuit in the Fuel Injector connector.

      Is there voltage present on any of the circuits?

      Yes 

      No 

      • Go to step  3
  3. FUEL INJECTOR LOW-SIDE CONTROL CIRCUIT SHORTED TO VOLTAGE 
    NOTE: The jumper wire should still be in place.
    1. Measure the voltage of each Fuel Injector Low-Side Control circuit.

      Is there voltage present on any of the circuits?

      Yes 

      No 

      • Go to step  4
  4. FUEL INJECTOR HIGH-SIDE CONTROL CIRCUIT OPEN OR HIGH RESISTANCE 
    1. Turn the ignition off.
    2. Remove the jumper wire and install the ASD relay.
    3. Measure the resistance of each Fuel Injector High-Side Control circuit between the Fuel Injector harness connector and the Engine Control Module (ECM) harness connector.

      Is the resistance below 10.0 ohms for all circuits?

      Yes 

      • Go to step  5

      No 

  5. FUEL INJECTOR LOW-SIDE CONTROL CIRCUIT OPEN OR HIGH RESISTANCE 
    1. Measure the resistance of each Fuel Injector Low-Side Control circuit between the Fuel Injector harness connector and the Engine Control Module (ECM) harness connector.

      Is the resistance below 10.0 ohms for all circuits?

      Yes 

      • Go to step  6

      No 

  6. FUEL INJECTOR 
    1. Measure the resistance between the terminals of each Fuel Injector.

      Is the resistance approximately 185k ohms (+/- 10%) for all injectors?

      Yes 

      • Go to step  7

      No 

  7. ENGINE CONTROL MODULE (ECM) 
    1. Using the SYSTEM WIRING DIAGRAMS as a guide, inspect the wiring and connectors between the Fuel Injectors and the Engine Control Module (ECM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals.
    4. Monitor the scan tool data relative to this circuit and wiggle test the wiring and connectors.
    5. Look for the data to change or for the DTC to reset during the wiggle test.
    6. Refer to any Technical Service Bulletins that may apply.

      Were any problems found?

      Yes 

      No