Power Transfer Unit: Installation: Installation

Fig 1: Installing New O-Ring Onto PTU

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1. Install new O-ring onto PTU.
2. Apply RTV, 05010884AA, to the PTU O-ring.
   Fig 2: Removing/Installing PTU

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   NOTE: The sequence below should always be followed when installing the PTU
3. Install PTU into position.
4. Install PTU-to-transmission adaptor bolts (2) and tighten to 22 N.m (30 ft. lbs.).
5. Check and adjust PTU Fluid level. The PTU holds .8L (1.7 Pints.) of Mopar® 75W-90 Gear and Axle Lubricant.
   Fig 3: Breather Hose Clamp & Breather Hose

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6. Install the PTU Heat shield (3).
7. Install new heat shield mounting clips (2).
8. Install PTU-to-transaxle mount bracket upper bolts (1) and tighten to 54 N.m (40 ft. lbs.).
9. If equipped install the breather hose (5) and the breather hose clamp (4).
   Fig 4: Lower Heat Shield Bolt

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10. Install the lower heat shield bolt (2) and tighten to 22 N.m (30 ft. lbs.).
    Fig 5: Rear Transmission Bracket

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11. Install transmission rear mount (1) and bolts (2) and tighten to 54 N.m (40 ft. lbs.).
12. Install propeller shaft assembly. Refer to Differential and Driveline/Propeller Shaft - Installation .
13. Install exhaust to engine. Refer to Exhaust System/CONVERTER, Catalytic - Installation .
14. Install the crossmember. Refer to Frame and Bumpers/Frame/CROSSMEMBER - Installation .
15. Install right halfshaft assembly. Refer to Differential and Driveline/Half Shaft - Installation .