Section 3 (5.7L Engine (Service Information)): Removal: Engine

Fig 1: Cowl Grille

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1. Remove the cowl grille (4), and cross-bar beam. Refer to REMOVAL .
2. Perform the Fuel System Pressure Release procedure. Refer toSTANDARD PROCEDURE .
3. Disconnect the battery negative cable.
4. Remove the air cleaner resonator and duct work as an assembly.
5. Drain cooling system. Refer to STANDARD PROCEDURE .
   Fig 2: Identifying Accessory Drive Belt

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   1 - GENERATOR

   2 - IDLER PULLEY

   3 - POWER STEERING PUMP

   4 - A/C COMPRESSOR

   5 - CRANKSHAFT

   6 - BELT TENSIONER

   7 - WATER PUMP

6. Remove the accessory drive belt. Refer to REMOVAL .
7. Remove the viscous fan/drive. Refer to REMOVAL .
8. Remove the upper crossmember and top core support.
9. Remove the condenser. Refer to REMOVAL .
10. Remove radiator. Refer to REMOVAL .
    Fig 3: A/C Compressor - 5.7L

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11. Evacuate the refrigerant. Refer to STANDARD PROCEDURE .
12. Remove the A/C compressor (2) with the lines attached. Secure compressor out of the way.
    Fig 4: Removing/Installing Generator - 5.7L

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    1 - MOUNTING BOLT

    2 - GENERATOR

    3 - MOUNTING STUD / BOLT

13. Remove generator assembly (2). Refer to REMOVAL .
14. Remove the intake manifold and IAFM as an assembly. Refer to REMOVAL .
15. Disconnect the heater hoses.
    NOTE: It is not necessary to disconnect P/S hoses from pump, for P/S pump removal.
16. Remove the power steering pump and set aside.
17. Disconnect the fuel supply line. Refer to STANDARD PROCEDURE .
18. Raise and support the vehicle on a hoist and drain the engine oil.
    Fig 5: Engine Mount Bolt

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19. Remove engine front mount through-bolt nuts (3).
20. Disconnect the transmission oil cooler lines from their retainers at the oil pan bolts.
21. Disconnect exhaust pipe at manifolds.
    Fig 6: Relocate Starter

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    1 - STARTER

    2 - BOLTS

22. Disconnect the starter wires. Remove starter motor (1). Refer to REMOVAL .
    Fig 7: Removing/Installing Structural Cover

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    1 - BOLT

    2 - BOLT

    3 - BOLT

23. Remove the structural dust cover and transmission inspection cover, refer to REMOVAL .
    Fig 8: Removing Transmission to Engine Bolts

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    1 - ENGINE

    2 - BOLTS

    3 - TRANSMISSION

24. Remove drive plate to converter bolts (Automatic transmission equipped vehicles).
25. Remove transmission bell housing to engine block bolts (2).
    Fig 9: Engine Lift Fixture & Adapter

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    1 - Bolts

    2 - Engine Lift Fixture

    3 - Adapter Bolt

    4 - Adapter

    5 - Adapter Nut

    NOTE: Do not use air tools to install engine lift fixture (2) special tool # 8984.
26. Install engine lift fixture (2), special tool # 8984. Do not use adapter (4) 
27. Separate engine from transmission, remove engine from vehicle, and install engine assembly on a repair stand.