Section 3 (5.7L Engine (Service Information)): Installation: Engine

Fig 1: Engine Lift Fixture & Adapter

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1 - Bolts

2 - Engine Lift Fixture

3 - Adapter Bolt

4 - Adapter

5 - Adapter Nut

NOTE: Do not use air tools to install engine lift fixture (2) special tool # 8984.

1. Install engine lift fixture (2), special tool # 8984. Do not use adapter (4). 
2. Position the engine in the engine compartment.
   Fig 2: Removing Transmission to Engine Bolts

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   1 - ENGINE

   2 - BOLTS

   3 - TRANSMISSION

3. Lower engine into compartment and align engine with transmission.
4. Lower engine assembly until engine mount through bolts rest in mount brackets.
5. Install remaining transmission to engine block mounting bolts (2) and tighten.
   Fig 3: Engine Mount Bolt

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6. Tighten engine mount through bolts (3).
7. Install drive plate to torque converter bolts.
   Fig 4: Removing/Installing Structural Cover

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   1 - BOLT

   2 - BOLT

   3 - BOLT

8. Install the structural dust cover. Refer to INSTALLATION .
   Fig 5: Relocate Starter

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   1 - STARTER

   2 - BOLTS

9. Install the starter (1) and connect the starter wires. Refer to INSTALLATION .
10. Install exhaust pipe to manifold.
    Fig 6: Engine Lift Fixture & Adapter

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    1 - Bolts

    2 - Engine Lift Fixture

    3 - Adapter Bolt

    4 - Adapter

    5 - Adapter Nut

11. Remove engine lift fixture (2), special tool # 8984.
12. Connect the fuel supply line. Refer to STANDARD PROCEDURE .
13. Reinstall the power steering pump.
14. Connect the heater hoses.
15. Install the intake manifold.
16. Using a new gasket, install throttle body. Refer to INSTALLATION .
    Fig 7: Removing/Installing Generator - 5.7L

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    1 - MOUNTING BOLT

    2 - GENERATOR

    3 - MOUNTING STUD / BOLT

17. Install the generator (2) and wire connections. Refer to INSTALLATION .
    Fig 8: A/C Compressor - 5.7L

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18. Install a/c compressor (2) and lines. Refer to INSTALLATION .
    Fig 9: Identifying Accessory Drive Belt

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    1 - GENERATOR

    2 - IDLER PULLEY

    3 - POWER STEERING PUMP

    4 - A/C COMPRESSOR

    5 - CRANKSHAFT

    6 - BELT TENSIONER

    7 - WATER PUMP

19. Install the accessory drive belt. Refer to INSTALLATION .
20. Install radiator. Refer to INSTALLATION .
21. Connect the radiator lower hose.
22. Connect the transmission oil cooler lines to the radiator.
23. Install the fan shroud.
24. Install the fan. Refer to INSTALLATION .
25. Connect the radiator upper hose.
26. Install the condenser. Refer to INSTALLATION .
27. Install upper radiator support crossmember.
28. Install the washer bottle.
29. Charge the refrigerant. Refer to STANDARD PROCEDURE .
    Fig 10: Cowl Grille

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30. Install the cowl grille (4), and the cross-bar beam. Refer to INSTALLATION .
31. Install the air cleaner resonator and duct work.
32. Add engine oil to crankcase. Refer to SPECIFICATIONS .
33. Fill cooling system. Refer to STANDARD PROCEDURE .
34. Connect battery negative cable.
35. Start engine and inspect for leaks.
36. Road test vehicle.