Sending Unit And Sensor, Fuel Level: Removal

Remove fuel pump module. Refer to MODULE, FUEL PUMP .

1. Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM  of the fuel pump module electrical connector. See Fig 1.

   The pump module harness on TOP of flange is not serviceable or removable.

   Fig 1: Fuel Pump/Level Sensor Electrical Connector

   Courtesy of CHRYSLER LLC

   1 - ELECTRICAL CONNECTOR

   2 - RETAINING TAB

2. Pull off the locking wedge.
3. Using a small screwdriver lift locking finger away from terminal and push terminal out of connector. See Fig 2.
   Fig 2: Wire Terminal Locking Finger

   Courtesy of CHRYSLER LLC

   1 - LOCKING FINGER

   2 - WIRE TERMINAL

4. Push level sensor signal and ground terminals out of the connector. See Fig 3.
   Fig 3: Identifying Fuel Pump Wires

   Courtesy of CHRYSLER LLC

   1 - FUEL PUMP FEED (RED B+)

   2 - LEVEL SENSOR SIGNAL

   3 - LEVEL SENSOR GROUND

   4 - FUEL PUMP GROUND (BK)

5. Insert a screwdriver between the fuel pump module and the top of the level sensor housing. See Fig 4. Push level sensor down slightly.
   Fig 4: Loosening Level Sensor

   Courtesy of CHRYSLER LLC

   1 - LEVEL SENSOR

   2 - PRY DOWN ON LEVEL SENSOR

6. Slide level sensor wires through opening fuel pump module. See Fig 5.
   Fig 5: Fuel Level Sensor

   Courtesy of CHRYSLER LLC

   1 - OPENING IN MODULE

   2 - FUEL LEVEL SENSOR

7. Slide level sensor out of installation channel in module.