Diesel Engine

Fig 1: EXHAUST MANIFOLD AND TURBOCHARGER

Courtesy of CHRYSLER LLC

1 - TURBOCHARGER OIL SUPPLY BANJO BOLT

2 - COPPER WASHER

3 - EXHAUST MANIFOLD GASKET

4 - COPPER WASHER

5 - EXHAUST MANIFOLD HEAT SHIELD RETAINING BOLT

6 - TURBOCHARGER

7 - ENGINE LIFT HOOK

8 - ENGINE LIFT HOOK RETAINING BOLT

9 - SPACER

10 - EXHAUST MANIFOLD RETAINING NUT

11 - TURBOCHARGER OIL RETURN HOSE

12 - HOSE CLAMPS

13 - EXHAUST MANIFOLD STUDS

Reposition exhaust heat shield. See Figure.
Install exhaust heat shield retaining bolts. See Figure. Torque bolts to 27.5 N.m.
Install thermostat housing to upper radiator hose tube.
Refill cooling system.
Install engine cover. Refer to appropriate Engine article.
Install front wiper unit. Refer to INSTALLATION .
Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.