Input Shaft

Fig 1: 3rd Gear Caged Needle Bearing

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1 - INPUT SHAFT

2 - 3RD GEAR CAGED NEEDLE BEARING

Place input shaft into shop press.

Install 3rd gear caged needle bearing (2). See Fig 1.

Fig 2: Pressing On 3rd Gear Synchronizer Hub

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1 - PRESS RAM

2 - SLEEVE C-3717

3 - BEARING SPLITTER

4 - 3RD GEAR SYNCHRONIZER ASSEMBLY

Install 3rd gear and 3-4 synchronizer (4) onto input shaft. Install Sleeve C-3717 (2) over input shaft and press on synchronizer hub and 3rd gear. The synchronizer hub has the letter See Fig 2.U stamped on the top face of the hub. This designates that the hub must be installed with the U facing upward.

Fig 3: Split Thrust Washer Separation Pin

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1 - SEPARATION PIN

2 - INPUT SHAFT

3 - PLIERS

Install a new 3-4 synchronizer snap ring into slot on input shaft.
Install blocking ring into 3-4 synchronizer. Install 4th gear caged needle bearing.
Install 4th gear onto input shaft.
Install 4-5 split thrust washer separation pin (1). See Fig 3.

Fig 4: Removing/Installing Split Thrust Washer
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1 - INPUT SHAFT

2 - SPLIT THRUST WASHER
Install split thrust washer (2) onto input shaft (1). See Fig 4.

Fig 5: Installing Retaining Ring
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1 - SPLIT THRUST WASHER RING

2 - INPUT SHAFT
Install split thrust washer retaining ring (1). See Fig 5.

Fig 6: Removing/Installing Caged Needle Bearing
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1 - INPUT SHAFT

2 - CAGED NEEDLE BEARING

Install 5th gear caged needle bearing (2). See Fig 6.

Fig 7: Installing 5th Speed Gear

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1 - PRESS RAM

2 - SLEEVE C-3717

3 - SYNCHRONIZER ASSEMBLY

4 - BEARING SPLITTER

5 - 5TH SPEED GEAR

Using Sleeve C-3717 (2), install 5th speed gear (5) and synchronizer (3). The 5th gear synchronizer hub has the letter See Fig 7.S stamped on the top face of the hub. This designates that the hub must be installed with the S facing upward.

Fig 8: Removing/Installing 5th Gear Synchronizer Snap Ring

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1 - SNAP RING PLIERS

2 - INPUT SHAFT

3 - BEARING SPLITTER

4 - SNAP RING

Install a new 5th gear synchronizer snap ring (4). See Fig 8.