T355 Manual Transmission (Service Information): Differential: Assembly: Notes

Fig 1: Side Gear Thrust Washer

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1 - SIDE GEAR THRUST WASHER

1. Install side gear thrust washer (1) into case.
   Fig 2: Differential Side Gear

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   1 - DIFFERENTIAL SIDE GEAR

2. Install side gear (1).
   Fig 3: Pinion Gear & Thrust Washer

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   1 - THRUST WASHER (4)

   2 - PINION GEAR (4)

3. Install pinion gear (2) and thrust washer (1) into case.
   Fig 4: Long Pinion Shaft

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   1 - PINION SHAFT (LONG)

4. Install pinion shaft (1). See Fig 4.
   Fig 5: Side Gear Thrust Washer

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   1 - SIDE GEAR THRUST WASHER

   2 - DIFFERENTIAL SIDE GEAR

5. Install the side gear (2) and the thrust washer (1).
   Fig 6: Differential Support Plate

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   1 - DIFFERENTIAL SUPPORT PLATE

   2 - DIFFERENTIAL CASE

6. Install differential support (1) onto case (2).
   Fig 7: Differential Ring Gear-to-Case Bolts

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   1 - DIFFERENTIAL CASE

   2 - BOLT (12)

   3 - RING GEAR

   4 - PINION SHAFT RETAINER (2)

7. Install pinion shaft retainer along with NEW  ring gear-to-case bolts (2) tighten bolts to 95 N.m (70 ft. lbs.).
   Fig 8: Installing Differential Bearing Cone to Ring Gear Side

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   1 - ARBOR PRESS RAM

   2 - BEARING CONE

   3 - HANDLE C-4171

   4 - INSTALLER L-4410

   5 - DIFFERENTIAL ASSEMBLY

8. Using an arbor press (1), Handle C-4171 (3), and Installer L-4410 (4), install differential side bearing to ring gear side. See Fig 8.
   Fig 9: Installing Bearing Cone to Differential Case Side

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   1 - HANDLE C-4171

   2 - INSTALLER L-4410

   3 - BEARING CONE

9. Using an arbor press, Handle C-4171 (1), and Installer L-4410 (2), install differential side bearings (3) to case side. If all wheel drive use Bearing Installer 6053 to install the large bearing. See Fig 9.