Engine & Automatic Transmission Cooling System: Engine: Cooler-EGR: Removal

Fig 1: EGR COOLER

Courtesy of CHRYSLER LLC

1 - EGR COOLER TO EGR VALVE TUBE

2 - MOUNTING SCREWS

3 - EGR COOLER MOUNTING SCREW

4 - MOUNTING SCREW

5 - EGR COOLER BODY

6 - EGR COOLER MOUNTING NUT

7 - EGR COOLER

8 - INLET TUBES

9 - VACUUM CONTROL UNIT

10 -EGR COOLER TO EXHAUST MANIFOLD TUBE MOUNTING NUT

11 - EGR COOLER TO EXHAUST MANIFOLD TUBE

12 - MOUNTING SCREW

1. Remove engine cover. Refer to REMOVAL .
2. Drain cooling system. See STANDARD PROCEDURE .
3. Remove EGR cooler coolant hoses (8).
4. Remove EGR cooler to exhaust manifold tube (11).
5. Remove EGR cooler to EGR valve tube (1).
6. Remove EGR cooler mounting nuts (6).
7. Remove EGR cooler (7).
8. Remove the bypass valve mounting screws (3).
9. Separate the bypass valve assembly from the EGR cooler body (5).