Engine & Automatic Transmission Cooling System: Engine: Cooler-EGR: Installation

Fig 1: EGR COOLER

Courtesy of CHRYSLER LLC

1 - EGR COOLER TO EGR VALVE TUBE

2 - MOUNTING SCREWS

3 - EGR COOLER MOUNTING SCREW

4 - MOUNTING SCREW

5 - EGR COOLER BODY

6 - EGR COOLER MOUNTING NUT

7 - EGR COOLER

8 - INLET TUBES

9 - VACUUM CONTROL UNIT

10 -EGR COOLER TO EXHAUST MANIFOLD TUBE MOUNTING NUT

11 - EGR COOLER TO EXHAUST MANIFOLD TUBE

12 - MOUNTING SCREW

1. Using a new gasket, position the bypass valve assembly to the EGR cooler body (5). Tighten screws to 10 N.m (88 in. lbs.).
2. Position EGR cooler (7) and install mounting screws. Tighten to 10 N.m (88 in. lbs.).
3. Install EGR cooler to exhaust manifold tube (11). Tighten bolts to 20 N.m (14 ft. lbs.) and nuts to 20 N.m (14 ft. lbs.).
4. Install EGR cooler to EGR valve tube (1). Tighten bolts to 20 N.m (14 ft. lbs.).
5. Install coolant hoses.
6. Install vacuum line.
7. Fill cooling system. See STANDARD PROCEDURE .
8. Install engine cover. Refer to INSTALLATION .