Section 1 (1.8L Engine (Service Information)): Manifolds: Manifold-Intake: Installation

Fig 1: TORQUE SEQUENCE

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1. Clean all gasket surfaces.
2. Replace intake manifold gasket.
3. Install intake manifold, tighten bolts to 25 N.m (220 in. lbs.).
4. Install the fuel rail assembly to intake manifold. Tighten bolts to 23 N.m (200 in. lbs.).
5. Connect fuel injector electrical connectors.
   Fig 2: AIR CLEANER HOUSING

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6. Inspect quick connect fittings for damage, replace if necessary. Refer to STANDARD PROCEDURE . Connect fuel supply hose to fuel rail assembly. Check connection by pulling on connector to insure it locked into position.
7. Connect negative cable to battery (3).
8. Fill the cooling system. Refer to STANDARD PROCEDURE .
   Fig 3: AIR CLEANER HOUSING

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9. Install air cleaner housing (1).
10. Install engine cover.