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Fuel Rail: Removal: 2.0L/2.4L

WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or death.
Fig 1: FUEL LINE AT RAIL
GC0055431Courtesy of CHRYSLER LLC
NOTE: Wrap shop towels around hose to catch any gasoline spillage.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the fuel line from the fuel rail. Refer to QUICK CONNECT FITTING .
    Fig 2: FUEL LINE CONNECTION
    GC0055432Courtesy of CHRYSLER LLC
  4. Fuel line removed from the fuel rail.
    Fig 3: ELECTRICAL CONNECTORS
    GC0055433Courtesy of CHRYSLER LLC
  5. Unlock and disconnect the electrical connectors from the fuel injectors.
    Fig 4: HARNESS CLIPS
    GC0055434Courtesy of CHRYSLER LLC
  6. Remove the wiring harness from the fuel rail studs.
    Fig 5: ELECTRICAL HARNESS REMOVED
    GC0055435Courtesy of CHRYSLER LLC
  7. Remove the 2 bolts from the fuel rail.
    Fig 6: RAIL REMOVAL/INSTALL
    GC0055436Courtesy of CHRYSLER LLC
  8. Remove the fuel rail and injectors from the intake manifold.
    Fig 7: RAIL AND INJECTORS
    GC0055430Courtesy of CHRYSLER LLC
  9. Fuel rail removed from intake manifold.
    Fig 8: FUEL INJECTOR AND RAIL
    GC0055437Courtesy of CHRYSLER LLC
  10. Remove fuel injectors from fuel rail.