LEMON Manuals: Even more car manuals for everyone
Home >> Dodge and Ram >> 2007 >> Caliber R/T, AWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Injection-Gas >> Fuel Injector >> Installation

Fuel Injector: Installation

Fig 1: FUEL INJECTOR AND RAIL
GC0055437Courtesy of CHRYSLER LLC
  1. Apply a light coating of clean engine oil to the upper O-ring.
  2. Install injector in cup on fuel rail.
  3. Install retaining clip.
    Fig 2: RAIL REMOVAL/INSTALL
    GC0055436Courtesy of CHRYSLER LLC
  4. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  5. Insert fuel injector nozzles into openings in lower intake manifold. Seat the injectors in place.
    Fig 3: ELECTRICAL HARNESS REMOVED
    GC0055435Courtesy of CHRYSLER LLC
  6. Tighten fuel rail mounting screws to 27 N.m (20 ft. lbs.).
    Fig 4: HARNESS CLIPS
    GC0055434Courtesy of CHRYSLER LLC
  7. Install wiring harness clips to the fuel rail mounting studs.
    Fig 5: ELECTRICAL CONNECTORS
    GC0055433Courtesy of CHRYSLER LLC
  8. Attach electrical connectors to fuel injectors.
    Fig 6: FUEL LINE AT RAIL
    GC0055431Courtesy of CHRYSLER LLC
  9. Connect fuel supply tube to fuel rail.
  10. Connect the negative battery cable.
  11. Use the scan tool to pressurize the fuel system. Check for leaks.