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Water Pump: Installation

NOTE: Clean all mating surfaces.
  1. Fit existing accessory drive belt pulley onto the water pump.
  2. Properly position water pump with new gasket to the engine and tighten bolts to 14 N.m (124 lbs. in)., M8 (20 N.m (177 lbs. in.). See Figure.
    NOTE: Be sure to install the washer behind the guide pulley to assure proper alignment.
  3. Install belt guide pulleys. Tighten bolts to 35 N.m (26 lbs. ft.). See Figure.
  4. Attach the coolant hoses to the water pump and tighten clamps. See Figure.
  5. Attach fuel lines to the brackets at the water pump.
  6. Install accessory drive belt.
  7. Install viscous fan clutch.
  8. Close radiator and or engine drain plug.
  9. Refill cooling system to proper level. (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) . Check for leaks.
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