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Engine Cooling System: Engine: Radiator: Installation

  1. Install fan shroud to radiator. See Figure.
  2. Attach coolant pipe with hoses to fan shroud. See Figure.
  3. Attach coolant hose at radiator. See Figure.
  4. Install bottom radiator trim. See Figure.
  5. Install charge air cooler along with cooling loop of the power steering, to radiator. See Figure.
  6. Install radiator assembly into the rubber grommets. See Figure.
  7. Install both right and left side radiator trim panels. See Figure.
  8. Attach the transmission cooler lines. See Figure.
  9. Attach coolant hose to the bottom right of the radiator. See Figure.
  10. Attach both power steering hydraulic lines. See Figure.
  11. Connect coolant level sensor electrical connector. See Figure.
  12. Connect coolant hoses to the coolant reservoir, radiator and water pump. See Figure.
  13. Attach air intake pipe at the body.
  14. Attach charge air hose at air intake.
  15. Attach charge air hose at turbocharger.
  16. Install A/C condenser.
  17. Install front bumper.
  18. Install front end cross member.
  19. Refill power steering to proper level.
  20. Refill transmission to proper level.
  21. Close radiator drain plug and refill the cooling system. (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  22. Recharge air conditioning. (Refer to HEATING & AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE) .
  23. Run engine until warm and check for leaks.
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