Exhaust System: Muffler: Installation

Fig 1: View Of Muffler & Components

Courtesy of DAIMLERCHRYSLER CORP.

1 - CATALYTIC CONVERTER WITH PIPE

2 - REAR MUFFLER HANGER

3 - MUFFLER

4 - CLAMP

NOTE: The band clamps are not reusable. After removal, they must be replaced.

1. Install muffler to the catalytic converter or exhaust pipe.
2. Make sure the alignment tang seats in the alignment slot.
3. Install new exhaust clamps. Do not tighten at this time.
4. Install muffler isolators. Ensure muffler isolators are not stretched. The measurement between hangers should be 42mm (1.65 in.).
5. Align muffler and exhaust pipe. Tighten exhaust clamp nuts to 61 N.m (45 ft. lbs.).
6. Check the exhaust system for contact with body panels. Make the necessary adjustments, if necessary.
7. Lower vehicle.
8. Start engine and check for exhaust leaks. Repair exhaust leaks as necessary.