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Fuel Level Sending Unit / Sensor: Removal

Remove fuel pump module. Refer to FUEL PUMP MODULE .

  1. Depress retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector. See Fig 1.
    Fig 1: Fuel Pump/Level Sensor Electrical Connector
    GC0019411Courtesy of DAIMLERCHRYSLER CORP.
    1 - RETAINING TAB
    2 - TANK SEAL
    3 - ELECTRICAL CONNECTOR
  2. Pull off blue locking wedge. See Fig 2.
    Fig 2: Wire Terminal Locking Wedge
    GC0019412Courtesy of DAIMLERCHRYSLER CORP.
    1 - ELECTRICAL CONNECTOR
    2 - BLUE LOCKING WEDGE
  3. Using a small screwdriver lift locking finger away from terminal and push terminal out of connector. See Fig 3.
    Fig 3: Removing Wires From Connector
    GC0019413Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOCKING FINGER
    2 - WIRE TERMINAL
  4. Push level sensor signal and ground terminals out of the connector. See Fig 3.
  5. Slide level sensor wires through opening fuel pump module. See Fig 4.
    Fig 4: Level Sensor
    GC0019415Courtesy of DAIMLERCHRYSLER CORP.
    1 - REAR VIEW OF LEVEL SENSOR
    2 - LEVEL SENSOR
    3 - WRAP WIRES IN GROOVE
    4 - CHANNEL FOR LEVEL SENSOR
  6. Slide level sensor out of installation channel in module.