Exhaust System: Tailpipe: Installation

Fig 1: INSTALLING EXHAUST PIPE TO MANIFOLD CONNECTION - (3.9L/5.9L)

Courtesy of DAIMLERCHRYSLER CORP.

1 - EXHAUST PIPE INSULATOR

2 - EXHAUST PIPE

3 - EXHAUST PIPE-TO-MUFFLER CLAMP

4 - MUFFLER

5 - MUFFLER INSULATOR

1. Remove any burrs from the exhaust pipe (2).
2. Connect the exhaust pipe (2) to the muffler (4).
3. Make sure that the alignment tang is seated in the alignment slot.
4. Install the muffler-to-exhaust pipe clamp. Do not tighten at this time.
5. Install the rear muffler insulators (5), if removed.
6. Install the tail pipe insulators (1)
7. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if necessary.
8. Tighten muffler-to-exhaust pipe clamp to 42 N.m (31 ft. lbs.).
9. Lower the vehicle.
10. Start the engine, inspect for exhaust leaks. Repair exhaust leaks as necessary.