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Battery & Charging Systems: Generator: Installation

  1. Position generator to engine and snap field wire connector into rear of generator.
  2. Install B+ terminal to generator mounting stud. Tighten mounting nut to 12 N.m (108 in. lbs.) torque.
  3. Install generator mounting fasteners and tighten as follows:
    • Generator mounting bolt-5.2L/5.9L engines-41 N.m (30 ft. lbs.) torque.
    • Generator pivot bolt/nut-5.2L/5.9L engines-41 N.m (30 ft. lbs.) torque.
    • Vertical mounting bolt 4.7L engine-55 N.m (40 ft. lbs.)
    • Long horizontal mounting bolt 4.7L engine-55 N.m (40 ft. lbs.)
    • Short horizontal mounting bolt 4.7L engine-74 N.m (55 ft. lbs.)
    CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
    CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump will be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to Belt Schematics in 7, Cooling System.
  4. Install generator drive belt. Refer to ENGINE COO;ING - DURANGO for procedure.
  5. Snap cable protector cover to B+ mounting stud.
  6. Install negative battery cable to battery.
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